玩具驗(yàn)貨作業(yè)指導(dǎo)

1、Revision History 修改記錄Versio n版本Date日期Description change變更履歷Revised by更改人1.0Mar 09, 2007In itial release （新發(fā)仃）Steve Wang2.0Aug 19, 2010Renew （更新）Lennon Wu1. Scope 范圍This docume nt specifies the gen eral quality requireme nts for the category of Soft/Plush toys,Electrical/Battery operated toys, Ride-o

2、n toys, Infant toys and Other toys. It is used as ageneral guideline for inspection if clients have not defined their requirement.此文件為玩具（包括長(zhǎng)毛絨玩具，電池驅(qū)動(dòng)玩具，乘騎式玩具，充氣玩具等）驗(yàn)貨的通用標(biāo)準(zhǔn)，如果客戶沒有特別的要求，在此定為通用的驗(yàn)貨指南。2. Inspection Criteria of Product / Package產(chǎn)品 /包裝驗(yàn)貨標(biāo)準(zhǔn)Product: 產(chǎn)品Must be without any un safe defect for u

3、sing;不允許有在實(shí)際使用中任何對(duì)使用者造成傷害的缺陷；Should be free of damaged, broke n, scratch, crackle etc. Cosmetic / Aesthetics defect;不應(yīng)有任何損壞，破碎，擦傷，或碎裂等外觀缺陷；Must be conform to the shipping market legal regulation / client' s requirement;必須符合航運(yùn)市場(chǎng)規(guī)定以及客戶的要求；The con structi on, appeara nee, cosmetics and material of

4、all un its should comply with client ' s requirement / approved samples;產(chǎn)品的結(jié)構(gòu)，外觀，材料等必須符合客戶的要求或與樣品保持一致；All units should have full function complying with client 'requirement / approved samples;產(chǎn)品功能必須符合客戶的要求或與樣品保持一致；The mark ing / label on unit should be legal and clear.產(chǎn)品上的標(biāo)記/標(biāo)簽必須符合法規(guī)要求且清晰明確。

5、Package:包裝All un its will be adequately packaged, and con structed from suitably robust materials, such that it arrives in store in a merchantable condition;產(chǎn)品要有足夠強(qiáng)度的材料構(gòu)成的充分包裝，使得貨物以可銷售的狀態(tài)到達(dá)目的倉(cāng)庫(kù)；The packag ing material can protect the goods from damage duri ng tra nsportati on;s sp在運(yùn)輸過程中，包裝材料能防止貨物受損；

6、The shipp ing mark, bar code, label (such as price label), should con form to clie nt an d/or approved samples;箱麥，條形碼，標(biāo)簽(例如：價(jià)格標(biāo)簽)應(yīng)符合客戶的要求或與樣品保持一致；The package should comply to client' s requirement / approved samples;包裝必須符合客戶的要求或與樣品保持一致；Text of illustration, instruction, label and warning stateme

7、nt etc. must be clearly printed in user ' s language;圖解，說明書，標(biāo)簽，警告聲明等應(yīng)清晰地印有使用者語言；The illustrati on and in structi on on the packagi ng must con form to the product and its actual performa nee.包裝上的圖解和說明書必須與實(shí)際產(chǎn)品及其功能保持一致；The method and material of pallet/crate etc. should be approved by clie nt.棧板/板

8、條箱包裝的材料及方式必須經(jīng)客戶批準(zhǔn)3. In spection Plan & Defects classificatio n檢驗(yàn)計(jì)劃及缺陷分類Sampling procedure & DefectsDefinition,please refer to SHOP-HI001GeneralIn specti on Operati on Procedure抽樣程序以及缺陷定義，詳見SHOP-HI001通用檢查程序-最終隨機(jī)檢查。Acceptable Quality Limit:可接受的質(zhì)量限Critical 0 Non-c on formity is n ot allowedAQL

9、1.5 For Major Non-ConformityAQL 4.0 For Minor Non-ConformityItem code 條款Details詳情細(xì)節(jié)Sample size & DefectsClassificati on抽樣數(shù)量及缺陷分類Critical致命Major嚴(yán)重Min or輕微1Packagi ng Check包裝檢查At least the square root of the total n umber of cart ons or defi ned by clie nt, and checks all carton s/pallets/crates t

10、hat were selected for sampli ng.至少是總箱數(shù)的平方根， 否則就由客戶特別指定， 要對(duì)所有抽取的卡通箱/棧板/板條箱進(jìn)行檢查.Details please refer to SHWI-HI-G-001具體請(qǐng)參照產(chǎn)品包裝驗(yàn)貨通用作業(yè)指導(dǎo)書相關(guān)章節(jié)2Aesthetics / Appeara nee Check 外觀檢查G-IIAIn structio n (sheet)/warni ng/warra nty etc. printing material 說明書/警告語/質(zhì)保書等印刷材料Details please refer to SHWI-HI-G-001具體請(qǐng)參照

11、產(chǎn)品包裝驗(yàn)貨通用作業(yè)指導(dǎo)書相關(guān)章節(jié)BAppeara nee of unit產(chǎn)品外觀Non fun cti onal sharp point and sharp edge (May injure customer) 非功能性的尖點(diǎn)銳邊XLive in sect / mildew活蟲/發(fā)霉XKni ves, blades, n eedles and similar sharp foreig n object con tam in ati on外表附著刀子、刀刃、針等尖銳物體XIn correct material used材料使用錯(cuò)誤XWrong color or style or type顏色/

12、款式/型號(hào)錯(cuò)誤XExcessive/u npleasa nt odour異味XDeformed, scratched, dirty mark, chipped, dent mark, burr變形、刮痕、污跡、缺口、凹痕、毛刺XXDamaged, broke n, cracked, rust mark 破壞、損壞、裂縫、銹痕XMiss ing / illegal warnin g/cauti on label or marking警告語標(biāo)簽或標(biāo)識(shí)缺失或難辨認(rèn)XMiss ing / illegal other label or mark ing其他標(biāo)簽或標(biāo)識(shí)缺識(shí)或難辨認(rèn)XWobble un it

13、搖晃XXThe protected end cap of tube was loose or miss ing 管子頂端的保護(hù)帽松動(dòng)或缺失XPoor coat ing / plat ing / polish 涂層/電鍍/拋光不良XXOpen seam or poor seam接縫未縫或縫補(bǔ)不良XXUn trimmed long thread end未修整的長(zhǎng)線頭XOver stuffi ng or un der stuffi ng過度填充或欠量填充XBattery compartme nt 's cover not clos ing firmly and properly 電池盒蓋子不

14、能牢固閉合或完全閉合XGap betwee n moving parts is less tha n 5mm or more tha n 13mm移動(dòng)部件間的縫隙小于 5mm或大于13mmXSmall part (for un der 36 mon ths)小部件(小于36個(gè)月的兒童使用的)XSmall part without warning stateme nt (forless tha n 36 mon ths)小部件沒有警告聲明(小于36個(gè)月兒童使用的)XDiameter of projectiles is less tha n 2mm投擲部件的直徑小于2mmXLeakage of l

15、iquid filled toys / in flatable toys 盛裝液體的玩具或充氣玩具漏X3Bar Code verificati on條形碼檢測(cè)S-1 Bar code can not be sca nned條形碼標(biāo)簽不能被掃描X Wrong bar code label is used條形碼標(biāo)簽錯(cuò)誤X4Safety check 安全檢查AMetal detecti on check (for plush toy) 金屬探測(cè)檢查(針對(duì)毛絨玩具)G-IIAny metal particle found by Metal Detector 通過金屬探測(cè)儀器發(fā)現(xiàn)金屬碎屑XBHi-pot

16、 check 高壓測(cè)試G-llPosition: between primary circuit and accessible dead metal parts For Europe shipme nt: 4000Vac/5mA/2SFor US shipme nt: 1200Vac/5mA/2S位置：在初級(jí)線圈和可接觸的外部金屬部件歐洲產(chǎn)品：4000伏/5毫安/2秒美國(guó)產(chǎn)品：1200伏/5毫安/2秒XCLen gth of cords on toys 玩具上的繩子長(zhǎng)度G-llThe cord is more than 220mm L (EN) / 305mm (for free cords

17、for US) / 356mm (for loop for US) by force 25N.繩子長(zhǎng)度超過 220mm(歐洲市場(chǎng))/305mm(美國(guó)市場(chǎng))/施加25N的力繩圈 長(zhǎng)度超過356mm(美國(guó)市場(chǎng))XDEn closure toys (for the volume is more tha n 0.03m3and inner size ismore tha n 150mm)密閉式玩具(體積大于0.03m3，內(nèi)部尺寸大于 150mm)G-llCannot be ope ned by force of 45N, and no two ven tilati ons (650mm2)45N力不能

18、被打開，或沒有兩個(gè)通氣孔(650 mm2)X5Fun cti on check功能檢查G-llUnit no fun cti on or malfu ncti on aga inst refere nee samples and / or requireme nt of clie nt不具備參照樣品或客戶要求的功能XBrake system no fun cti on or malfu ncti on 剎車系統(tǒng)無功能XBuckle system no fun cti on or malfu ncti on 扣帶系統(tǒng)無功能XRemote con troller / Remote receiver

19、 no fun cti on or malfu ncti on / over temperature of surface遙控器或玩具上的遙控接收裝置無功能/表面溫度過高X6Field Tests & Data Measureme nt現(xiàn)場(chǎng)測(cè)試及數(shù)據(jù)測(cè)量AAssembly check and special function (which can be checked after assembli ng) check組裝檢查及組裝后的性能測(cè)試S-3Cannot be assembled or Part and part can not match 不能組裝或部件間不匹配XNo func

20、tion or malfunctionagainst referenee samples and / orrequireme nt of clie nt不具備參照樣或客戶指定的功能XWobble un it搖晃XBSize of unit check產(chǎn)品尺寸3 samplesThe measured data is out of5(±tolera nee測(cè)量出的數(shù)據(jù)超出±5%公差范圍Fail the shipme ntCWeight of unit check: 產(chǎn)品重量3 samplesThe measured data is out of5(±tolera n

21、ee測(cè)量出的數(shù)據(jù)超出±5%公差范圍Fail the shipme ntDTension test拉力測(cè)試3 samplesApply a force to pull on tested part,For eyes, nose and other similar parts:Europe shipme nt: 50N whe n the largest accessible dime nsion is6mm or less; 90N whe n the largest accessible dime nsion isgreater tha n 6mmUS shipment: 70NFo

22、r seams 70NThe force gradually within 5s and maintain the force for 10s在測(cè)試部件上施加拉力，對(duì)于眼睛、鼻子或其他類似部件：a) 歐洲產(chǎn)品：最大部件尺寸小于等于6mm時(shí)施加50N的力；最大部件尺寸大于 6mm時(shí)施加90N的力b) 到美國(guó)的產(chǎn)品：施加 70N的力對(duì)于接縫：70N力的施加要求在 5秒內(nèi)完成并保持10秒Any small part, sharp point and edge be foundThe seams broke n or appeared ope ning over diameter 10mm 發(fā)現(xiàn)小部件

23、、尖點(diǎn)銳邊，接縫損壞或開口直徑大于10mmFail the shipme ntEUnit drop test (I nclud ing the remote con trol) 產(chǎn)品跌落測(cè)試(包括遙控器)3 samplesFor Europea n market:Freely drop the unit through a height of 850mm onto a vinyle floor 5 times將產(chǎn)品從850mm高度自由落體到塑料地板上，重復(fù)五次For America market:Freely drop the unit through a height of 930mm on

24、to a vinyle floor 3 times將產(chǎn)品從930mm高度自由落體到塑料地板上，重復(fù)三次Any small part, sharp point and edge be found or The remote con trolfailed of fun cti onFail the shipme nt發(fā)現(xiàn)小部件、尖點(diǎn)銳邊或遙控器失去功能FStability check穩(wěn)定性測(cè)試3 samplesa) For EN: For Toy intended to bear the weight of childPlace the un it on a 10degree (for bear

25、the mass of child) in cli ned pla ne, and load the un it in the most on erous positi on with a weight of 50kg (25kg for the toy not suitable over 36 mon ths child) on its sta nding or sitt ing surface;a)對(duì)于EN:玩具是要承載孩子的體重的：則將玩具放在與水平成10度的斜面上，并保持最不利的放置方式，冋時(shí)在玩具的支撐架或座面上施加50Kg重的負(fù)載(不適合給大于36個(gè)月的孩子使用的玩具施加25Kg

26、)b) For EN: For Toy not inten ded to ride on by child but the toy weight over 4.5kg;Place the un it on a 5 degree in cli ned pla ne, and adjust the un it in the most on erous positi on for stability;b)對(duì)于EN:玩具不需要承載孩子的體重的但玩具重量大于4.5Kg:將玩具放在與水平成5度的斜面上，并保持最不利的放置方式c) For US: Place unit on a 15 degree incl

27、ined plane, if the unit would container liquid etc. matter, then it should be loaded such matter.c)對(duì)于US:將玩具放在與水平成15度的斜面上，如果玩具可能盛裝液體，則應(yīng)裝入相應(yīng)液體The unit tip over玩具翻倒Fail the shipme ntGStuffing material check 填充物檢查3 samplesDissect the unit and visual examine the stuffing material. The material must be cl

28、ea n, free from in sect, metal particle, wood spli nter and other con tam in ati on and un pleasa nt odour將玩具剖開，用眼睛檢查填充物，填充物需干凈，無蟲，金屬微粒、木 屑以及其他異物，并且無異味Fail the shipme ntHElectric resistivity check for cord飛行玩具的繩子阻抗檢查3 samplesThe measure data should exceed 100M0/CM阻抗需大于100M flCMFail the shipme ntIRem

29、ote con trol dista nee check遙控器遙控距離檢查S-3The measured data is out of spec tolera nee range 測(cè)量數(shù)據(jù)超出允許范圍XJBattery fitting check 電池裝卸檢查S-3Battery can n ot closely in set to the battery compartme nt 電池不能裝入電池艙內(nèi)XKBattery voltage check電池電壓檢查3 samplesThe measure data out of spec tolera nee range 測(cè)量數(shù)據(jù)超出允許范圍Fai

30、l the shipme ntLCharger charg ing check充電器充電檢查3 samplesThe charging current (or voltage which after adequate charging time accord ing to in structi on/illustrati on)根據(jù)說明書或演示圖檢查充電時(shí)間結(jié)束后的充電電流/電壓Measured data of battery out of spec tolera nee range 測(cè)量數(shù)據(jù)超出允許范圍Fail the shipme ntMTran sformer output check變壓器輸出檢查3 samplesThe voltage/curre nt output data out of spec tolera nee range 輸出電壓/電流超出允許范圍Fail the shipme ntNLock mot