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1、1.0 GENERALThe conditions described below are the most commonly found and do not necessarily cover all possible conditions.Any other functional or visual non-conditions shall be initially classified according to the following.The following checking list is apply to all kind of bags.1.0前言以下所描述的條件是經(jīng)常發(fā)

2、生及非必要但可能發(fā)生的情況,所有的功能或直觀的非條件性的情況將按以下來分類。以下項(xiàng)目適用于所有類別的袋子。2.0 INSPECTION PLAN/檢驗(yàn)計(jì)劃2.1 ANST/ASQC Z1.4-1993 single Sampling plan,General Inspecttion Level Normal II is applied to determine the inspection sample size for aesthetic and functional chek, Special Inspection Level will be applied for safety, rel

3、iablitty ,performance or other special test if whereas applicable .ANST/ASQC Z1.4-1993一次抽樣檢查方案為:正常的檢驗(yàn)標(biāo)準(zhǔn)為確定檢查樣本大小、外觀及功能;特殊的檢驗(yàn)將用于安全、 可靠度、性能或其他合適的測試。2.2 Sampling Plan should be based on ANST/ASQCZ1.4-1993,(Refer to Appendix A)AQL level:OEM and Brand items Other open items1. Critical -002. Major -1.5 2.

4、53.Minor -4.0 4.0抽樣檢驗(yàn)方法應(yīng)該根據(jù)ANST/ASQCZ1.4-1993 , (參見附錄A)AQL標(biāo)準(zhǔn):OEM和品牌項(xiàng)目 其他項(xiàng)目1. 嚴(yán)重- 0 02. 主要 -1.5 2.53. 次要 -4.0 4.02.3 Special Instruction:When lot is checked against approved sample,any deviation(material,cosmetic,Construction,performance,packaging etc.)from approval sample must be recorded in detail

5、in the “Remark section of shipment inspection report for disposition.2.3 特別說明:當(dāng)整批貨物檢驗(yàn)不符合確認(rèn)樣時(shí),任何與確認(rèn)樣不一致的地方包括材料、外觀、結(jié)構(gòu)、性能、包裝都必須備注在出貨檢查報(bào)告加以確認(rèn)。2.4 Defect Csassification: Defects are classified into 3categoriesa) Critical is a defect that poses a hazardous or unsafe condition to individuals using the prod

6、uct;will cause personal injury or serious damage. b)Major is a defect that substantially prevents the product that can still be improved and does not affect the judgment. c) Minor is a shortcoming in manufacture of the product that can still be improved and does not affect the judgment.瑕疵Csassificat

7、ion :2.4 瑕疵分類 瑕疵被分為3類a) 嚴(yán)重:此類瑕疵潛在的不安全因素將導(dǎo)致個(gè)體在使用當(dāng)中造成人身受傷或嚴(yán)重傷害。b) 主要:主要影響產(chǎn)品功能性,但仍然可以改進(jìn)和不影響評(píng)判標(biāo)準(zhǔn)。c) 次要: 生產(chǎn)過程中的瑕疵,但可可以改進(jìn)和不影響評(píng)判標(biāo)準(zhǔn)。 For random inspection,the following rules are applied: a)If the same sample has several defects ,only the most serious defect is counted. b)Ssamples with defect have to be rep

8、laced or repaired. c)In the case of any critical defect ,the entire lot should be rejected outright for rework. 隨機(jī)抽驗(yàn)的說明: a)如果同一個(gè)樣品有幾個(gè)瑕疵,記錄最嚴(yán)重的瑕疵。b)不良的成品必須被替換或返工c)如有大范圍的嚴(yán)重不良,整批貨應(yīng)該當(dāng)作不接受而全部重做。3.0 INSPECTION CRITERIA (Refer to drawing of Appendix B)3.0 檢驗(yàn)標(biāo)準(zhǔn)(參考附錄B)DEFECT DESCRIPTION/主要的缺陷3.1COSMETIC AND

9、PACKAGING外觀與包裝Cri./嚴(yán)重Maj./主要Min./次要Products General Appearance/產(chǎn)品的總體外觀a) Does not match approved sample such as shape,size,color,dimension thickess(per severity)與確認(rèn)樣不符,包括形狀、尺寸、顏色、規(guī)格、厚度××b) material used not the same as approved sample材料與確認(rèn)樣不一致×Fabric/面料a) Wrong material,included linin

10、g and mesh.面料錯(cuò)誤包括內(nèi)里和網(wǎng)布×b) Color deviation (Compare with approval sample)(per severity)顏色偏差(與確認(rèn)樣對(duì)比)××c) Broken yarn,missing yarn(per severity)斷紗、抽紗××d) Filling bars or slob摻有其他雜質(zhì)×e) Material torn or with hole 破洞×f) Fabric split (per severity)面料裂開××g) Wrink

11、le/Creases mark (per severity)褶皺起波浪××h) Discoloration (per severity)色差××Logo/商標(biāo)a)Wrong logo/商標(biāo)錯(cuò)誤×c) Color deviation(Compare with approval sample)(per severity)色差,對(duì)比確認(rèn)樣××d) off position (per severity)偏離位置××e) poor imprinting (per severity)印刷不良××f

12、) Peeling off(per severity)掉色××g) Poor embroidering(per severity)刺繡不良××h) poor fixing the metal plate logo(per severity)金屬標(biāo)志不良××Workmanship/工藝a)Measurements/尺寸The products should be matched approval sample or PO requires size.產(chǎn)品尺寸必須符合確認(rèn)樣與訂單要求的尺寸a.1 length of bag longer

13、than 14inches(35.5cm),Tolerance is +/-1/4inch,If over 袋子長度大于14英寸(35.5CM)允許誤差為+-1/4英寸×a.2 length of bag shorter than 14inches (35.5cm),tolerance is +/-1/8inch,If over 袋子長度小于14英寸(35.5CM)允許誤差為+-1/8英寸×b)The length of strap ,webbing band or webbing handle isnt comply with Po requirements or A/s

14、, also refer to above STD,If over背帶、織帶包邊、手把織帶與訂單要求或確認(rèn)樣不一致×c)Missing any parts/遺落某部分×d)Seam stitch density not comply with A/s針距與確認(rèn)樣不一致×e)Sewing thread color un-match/incomparible with base fabric (Depends on Po & A/S)車線顏色與主面料不相配(參考訂單要求與確認(rèn)樣)×f)poor sewing zipper (per severity)

15、拉鏈車線不良××g)Poor sewing the mesh pocket (too loose or too tight ) (per severity)網(wǎng)袋車線不良(太松或太緊)××i) Poor sewing Velcro tape(per severity)魔術(shù)貼車線不良××j) Poor wrapping /Piping edge (per severity)包邊不良××k) Poor sewing strap or webbing band (per severity)織帶、背帶車線不良×&#

16、215;l) poor riveting metal eyelet or other metal parts (per severity)雞眼或其他金屬部分不良××m) Broken seam/stitches (per severity)斷線××n) Missing stitches (per severity)漏線××o) Skipped/Uneven/wave stitches (per severity)跳線、不平整、起皺××p) Stitched holes on visible area (per se

17、verity)有針眼××q) Insecure back stitches /Uneven stitch tension /Needle chewing (per severity)斷針、車線不平整r) Misaligned seam (per severity)車線不直s) Puckered seam /Pleated seam/twist seam (per severity)打摺、雙針××t) Missing label/Missing hangtag遺落貼標(biāo)或掛牌××t)Dirty/Glue/Scratch /Wrinkle/

18、Pen mark/Oil stain/water stain(per severity)贓物、沾上膠水、起皺、字跡、油污、水漬××u) Thread ends有線頭×v) Wrong label/Hangtag貼標(biāo)、掛牌錯(cuò)誤×w) Label sewn inverted/reversed內(nèi)標(biāo)車線不良×x) Poor electro-plating or spraying on metal plate (per severity)金屬插扣上有刮痕××y) Poor electro plating or spraying on

19、metal plate (per severity)金屬插扣上有刮痕××z) Scratched mark on extendable handle or metal plate 可調(diào)節(jié)的手把或金屬扣上有刮痕×aa) The inside hiding thread exposed里面隱藏的車線露出×Ab)Fabric,webbing band or strap getting discoloration布料、織帶、背帶色差×Packaging check/包裝檢驗(yàn)a) Missing product漏裝×b) Wrong packi

20、ng method 包裝方法錯(cuò)誤×c) Damaged master carton or inner carton (per severity)紙箱的外箱或內(nèi)箱受損××d)The shipping mark be covered by un transparent tape (per severity)箱嘜被非透明膠覆蓋××d) Wrong shipping mark printed on carton紙箱的箱嘜錯(cuò)誤×e) Shipping mark slant or not clearly箱嘜模糊不清楚×f) Wrong

21、Art .No .or information printed on polybag膠袋的印刷內(nèi)容錯(cuò)誤×h)White or other light color fabric,webbing band or strap must be wrapped w/ tissue paper to avoid discolorationmIf not白色或其他比較亮顏色的布料、織帶、背帶須蓋一層以避免色移×3.2FUNCTIONAL CHECKING(Refer to Appendix B)功能性檢驗(yàn)/參考附錄B Hard bag (Trolley)硬包/拖輪袋×a) Sh

22、arp point尖角b) Missing any part遺落某一部分×c) Bur mark (per severity)商標(biāo)模糊××d) Zipper/button /magnetic non function or mal function拉鏈、按鈕、磁扣功能失效×e) Locking system of trolley non-function or mal-function拉桿袋的鎖扣系統(tǒng)失效×f) Metal or plastic buckle poor function(per severity)金屬或塑料扣具不好用×

23、g) Extendable handle or roller non-function or mal-function可調(diào)節(jié)手把或卷邊功能失效×h) Handle detached or loosen手把太松或遺落×i) Rusty mark on metal parst per severity)金屬部位生銹××j) The wheel isnt smoothly (per severity)輪子不順××k) Poor function of elastic band (per severity)松緊袋失效××S

24、oft bag /軟包a)Sharp point 尖角×b)Missing any part 遺落某部位×c)Bur mark(per severity) 標(biāo)志模糊×d)Poor function of zipper 拉鏈?zhǔn)?#215;e)Poor function of snap button or othe r button (per severity)袋扣或其他扣子失效××g) Poor function of magnetic button(per severity)磁扣失效××h) Metal or plasti

25、c buckle poor function (per severity)金屬或塑料扣具失效××h)CD holder size un-match the CD size (If necessary)CD袋尺寸不正確,無法裝如CD(如有)×i) The pen cant insert the pen holder propery (per severity)筆插尺寸不對(duì)××j) Rusty mark on metal parts (per severity)金屬標(biāo)志生銹××k) Poor function of elasti

26、c band (per severity)松緊繩不良××3.3SPECIAL TEST-特殊測試CONSTRUCTION CHECK-結(jié)構(gòu)測試For hard bags (Trolley) 硬包-拉桿袋a) Structure of the trolley skeleton is different from A/S or PO整體構(gòu)架與確認(rèn)樣或訂單要求不符×b) Extendable handle and roller too weak可調(diào)節(jié)手把或手把套太脆弱×c) The wheel cant working smoothly.輪子不順×F

27、or soft bags 軟包Check the structure against Po or A/S與訂單要求或確認(rèn)樣不一致Seam tension and loading test拉力與負(fù)重測試.1Rucksack(shoulder bag ) 帆布包,有肩帶Tension test 拉力測試a)Handle -5kgs (11bs-1磅/一公斤等于2.2磅)手把b)strap(single side )-10kgs(22lbs) 肩帶單邊c)Inner pocket-5lbs 內(nèi)袋d)Plastic buckle -5kgs (11lbs) 塑料扣具e)Zipper puller -2

28、-3kgs (5lbs ) 拉片F(xiàn)or testing method pls kindly refer to indication of appendix B測試方法請參考附錄BLoading test /負(fù)重測試Test condition,waggling around 5times with 10kgs (22lbs ) Loading .測試條件,負(fù)重10公斤來回?fù)u擺約22磅Found seam broken or fabric split ,reject all lot or remark on Inspection report accordingly.測試后發(fā)現(xiàn)有車線裂開或面料裂

29、開須整批返工或如實(shí)備注在出貨檢驗(yàn)報(bào)告中.2Travel bag 旅行袋Tension test 拉力測試a)Handle -10kgs (22lbs ) 手把b)Strap(single side )-10kgs (22lbs ) 單邊肩帶c)Inner pocket -5lbs 內(nèi)袋d)plastic buckle -5kgs (11lbs ) 塑料扣具e)Zipper puller -2-3kgs (5lbs) 拉片F(xiàn)or testing method pls kindly refer to indication of appendix B測試方法請參考附錄BLoading test 負(fù)重

30、測試Test condition,waggling around 5 times with 10kgs (22lbs)Loading .測試條件,負(fù)重10公斤來回?fù)u擺約22磅Found seam broken or fabric split ,reject all lot or remark on Inspection report accordingly.測試后發(fā)現(xiàn)有車線裂開或面料裂開須整批返工或如實(shí)備注在出貨檢驗(yàn)報(bào)告中.3Hard bag (Trolley) 硬包-拉桿袋Loading test 負(fù)重測試Test condition,take the handle around 5 tim

31、es with 30kgs (60lbs)loading .If has extendable handle ,need pull out the Extendable handle and test it.測試方法:手把負(fù)重30公斤五次,如是可調(diào)節(jié)手把,將其調(diào)至最長測試Found seam broken,fabric split or extendable handle broken,Reject all lot or remark on inspection report accordingly.測試后發(fā)現(xiàn)有車線裂開或面料裂開或手把裂開須整批返工或如實(shí)備注在出貨檢驗(yàn)報(bào)告中.4Exhibition ba公司 展示使用a)Handle -5kgs 手把b)Zipper puller -2-3kgs (5lbs) 拉料拉片F(xiàn)or testing method pls kindly refer to indication of appendix B測試方法請參考附錄BLoading test負(fù)重測試Test condition,waggling around 5 times with 5kgs (11lbs )Loading .測試條件,負(fù)重10公斤來回?fù)u擺約22磅Found seam broden or fabric split,reject all lot o

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