焊接材料質(zhì)量管理規(guī)定

焊接材料質(zhì)量管理規(guī)定焊接材料質(zhì)量管理規(guī)定焊接材料質(zhì)量管理規(guī)定xxx公司焊接材料質(zhì)量管理規(guī)定文件編號：文件日期：修訂次數(shù)：第1.0次更改批準審核制定方案設計，管理制度目錄TableofContents1范圍 61Scope 62引用標準 62.Normativereferences 63職責 83.Responsibilities 84采購 84.Purchase 85驗收 9驗收項目 9包裝檢驗 9質(zhì)量證明書檢驗 95.Acceptanceinspection 9Inspectionitems 9Packinginspection 9Inspectionofqualitycertificates 9外觀檢驗 9成分及性能試驗 10檢驗結果的認可 10驗收標記 10Exteriorinspection 10Compositionandperformancetest 10Approvalofinspectionresults 10Inspectionmark 106入庫 106.Warehousing 117庫存保管 11存放條件 117.Storage 11Storageconditions 11庫存期間的檢查 12Inspectionduringstorage 128出庫 128.Distribution 129使用過程中的管理 13一般要求 139.Managementduringuse 14Generalrequirements 14烘干、保溫及清理 14Drying,heatinsulationandcleaning 14識別標志 15焊接材料的回收 15Identificationmark 15Recoveryofweldingmaterials 15回收的焊接材料的烘干 16焊劑的重復使用 16Dryofrecoveryweldingmaterials 16Repeateduseofweldingflux 16焊接材料質(zhì)量管理規(guī)程CorporateManagementRulesforWeldingMaterialQualityControl1范圍本標準規(guī)定了焊接材料,包括焊條、焊絲、焊劑、合金粉末、襯墊及焊接用氣體等，在采購、驗收、庫存保管及使用過程中的管理要求。為了保證焊接材料的使用性能，應具備必要的貯存、烘干、清理設施，建立可靠的管理規(guī)程并嚴格執(zhí)行。本標準適用于焊接生產(chǎn)中，上述這些焊接材料的質(zhì)量管理。1ScopeThisStandardspecifiesmanagementrequirementsofweldingmaterials.,weldingelectrode,weldingwire,weldingflux,alloypowder,backingandweldinggas)duringpurchase,acceptance,warehousinganduse.Inordertoensureserviceperformanceofweldingmaterials,necessarystorage,dryingandcleaninginstallationsshallbemadeavailable,andreliablemanagementspecificationsshallbeestablishedandstrictlyobserved.ThisStandardappliestoqualitymanagementofthesaidweldingmaterialsduringweldingoperation.2引用標準下列標準所包含的條文，通過在本標準中引用而構成為本標準的條文。標準出版時，所示版本均為有效。所有標準都會被修訂，使用本標準的各方應探討使用下列標準最新版本的可能性。GB/T5117-1995 《碳鋼焊條》 GB/T5118-1995 《低合金焊條》 GB/T983-1995 《不銹鋼焊條》 GB/T984-2001 《堆焊焊條》 2.NormativereferencesThefollowingstandardscontainprovisionswhich,throughreferenceinthisStandard,constituteprovisionsofthisStandard.Attimeofpublication,theeditionsindicatedwerevalid.Allstandardsaresubjecttorevision,andpartiestoagreementsbasedonthisstandardareencouragedtoinvestigatethepossibilityofapplyingthemostrecenteditionsofthestandardsindicatedbelow.GB/T5117-1995 CarbonsteelelectrodesGB/T5118-1995 LowalloysteelelectrodesGB/T983-1995 StainlesssteelcoveredelectrodesGB/T984-2001 HardfacingelectrodesforshieldedmetalarcweldingGB/T13814—92《鎳及鎳合金焊條》GB/T15620—1995《鎳及鎳合金焊絲》GB/T14957-1994 《熔化焊用鋼絲》 GB/T8110-1995 《氣體保護電弧焊用碳鋼、低合金鋼焊絲》 GB/T10045-2001 《碳鋼藥芯焊絲》 GB/T17493-1998 《低合金鋼藥芯焊絲》 GB4242—85《焊接用不銹鋼絲》GB/T5293-1999 《埋弧焊用碳鋼焊絲和焊劑》 GB/T13814—92 NickelandnickelalloycoveredweldingelectrodesGB/T15620—1995 NickelandnickelalloywiresforweldingrodsGB/T14957-1994 SteelwiresformeltweldingGB/T8110-1995 WeldingelectrodesandrodsforgasshieldingarcweldingofcarbonandlowalloysteelGB/T10045-2001 CarbonsteelfluxcoredelectrodesforarcweldingGB/T17493-1998 LowalloysteelfluxcoredelectrodesforarcweldingGB4242—85 StainlesssteelwiresforweldingGB/T5293-1999 CarbonsteelelectrodesandfluxesforsubmergedarcweldingGB/T12470-2003 《低合金鋼埋弧焊用焊劑》 GB10433-2002 《電弧螺柱焊用園柱頭焊釘》 GB/T4842-2006 《純氬》 GB/T6052-1993 《工業(yè)用二氧化碳》 HG/T2537-1993 《焊接用二氧化碳》 CCS規(guī)范材料焊接部分DNV規(guī)范材料焊接部分ABS規(guī)范材料焊接部分GL規(guī)范材料焊接部分BV規(guī)范材料焊接部分LR規(guī)范材料焊接部分GB/T12470-2003 Low-alloysteelelectrodesandfluxesforsubmergedarcweldingGB10433-2002 CheeseheadstudsforarcstudweldingGB/T4842-2006 PureargonGB/T6052-1993 CommercialliquidcarbondioxideHG/T2537-1993 CarbondioxideforweldingpurposeCCS-RulesformaterialsandweldingDNV-RulesformaterialsandweldingABS-RulesformaterialsandweldingGL-RulesformaterialsandweldingBV-RulesformaterialsandweldingLR-Rulesformaterialsandwelding3職責設計部根據(jù)各項目的特點和要求制定材料準備單。物資部根據(jù)材料準備單負責采購相關事宜，并且負責材料的入庫保管和出庫。質(zhì)管部負責來料驗收和現(xiàn)場的使用監(jiān)督。各生產(chǎn)使用部門負責焊材的領用、保管和發(fā)放回收事宜。對業(yè)主規(guī)定有特殊要求的項目，要根據(jù)業(yè)主的規(guī)定要求修訂具體項目的管理規(guī)定，并監(jiān)督執(zhí)行。3.ResponsibilitiesDesignDepartmentshallmakeamaterialrequisitionbasedonthefeaturesandrequirementsofeachproject.ProcurementDepartmentisresponsibleformakingpurchasesaccordingtothematerialrequisitionandforwarehousingmaterialsandsendingmaterialsoutofwarehouse.QualityManagementDepartmentisresponsibleforincominginspectionandsupervisionoverfielduse.Eachproductiondepartmentisresponsiblefortherequisition,custody,distributionandrecoveryofweldingmaterials.ForeachprojectspeciallyrequiredbytheOwner,themanagementrulesfortheprojectshallbemadeaccordingtotheOwner’srequirementandtheimplementationofsuchrulesshallbesupervised.4采購焊接材料的采購人員應具備足夠的焊接材料基本知識，了解焊接材料在焊接生產(chǎn)中的用途及重要性。焊接材料的采購應依據(jù)訂貨技術條件，按擇優(yōu)定點的原則，在合格供應商中選擇采購。在可能的條件下，盡量配套采購。特殊焊接材料，或有特殊技術要求的焊接材料，應按焊接主管人員指定的供貨單位采購。焊接材料的采購，確保供貨方,生產(chǎn)企業(yè)已建立可靠的質(zhì)量體系，具備可滿足我方生產(chǎn)需求的生產(chǎn)能力。焊接材料的供貨方應提供焊接材料的質(zhì)量證明書(說明書)或合格標記，船級社證書，并保證其所提供的焊接材料產(chǎn)品符合有關標準或供貨協(xié)議的要求。4.PurchaseWeldingmaterialspurchasingpersonnelshallhaveadequatebasicknowledgeonweldingmaterialsandlearnaboutthepurposeandsignificanceofweldingmaterialsinweldingoperation.Weldingmaterialsshallbepurchasedfromqualifiedsupplierswhoofferqualityproductswithreasonablepricesaccordingtotechnicalorderingspecifications.Specialweldingmaterialsorweldingmaterialswithspecialtechnicalrequirementsshallbepurchasedfromsuppliersdesignatedbyweldingsupervisor.ThesupplierormanufacturerofweldingmaterialsshallhaveestablishedareliablequalitysystemandenjoytheproductioncapabilityofsatisfyingtheCompany’sdemands.Thesupplierofweldingmaterialsshallpresentthequalitycertificate/specificationsormarkofconformityorclassificationcertificate,andensurethatitsweldingmaterialsandproductsconformtotherequirementsofrelevantstandardsorsupplyagreement.5驗收驗收項目焊接材料的驗收內(nèi)容應依據(jù)焊接產(chǎn)品的制造規(guī)程、焊接產(chǎn)品的種類、船級社要求、業(yè)主技術條件要求及實際需要確定。包裝檢驗檢驗焊接材料的包裝是否符合有關標準要求，是否完好，有無破損、受潮現(xiàn)象。質(zhì)量證明書檢驗對于附有質(zhì)量證明書，船級社證書的焊接材料，核對其質(zhì)量證明書，船級社證書所提供的數(shù)據(jù)是否齊全，并符合規(guī)定要求。5.AcceptanceinspectionInspectionitemsInspectionitemsofweldingmaterialsshallbedeterminedinaccordancewithmanufacturingspecificationsandtypesofweldingproducts,classificationsocietyrules,Owner’stechnicalconditionsandactualrequirements.PackinginspectionCheckandmakesurethepackageofweldingmaterialsmeetstherequirementsofrelevantstandards,issound,undamagedandnotdamped.InspectionofqualitycertificatesForweldingmaterialsfurnishedwithqualitycertificatesorclassificationcertificates,checkandmakesurethedataasprovidedinsuchcertificatesareallcompleteandmeetspecifiedrequirements.外觀檢驗檢驗焊接材料的外表面是否污染，在儲運過程中是否產(chǎn)生有可能影響焊接質(zhì)量的缺陷，識別標志是否清晰、牢固，與產(chǎn)品實物是否相符。成分及性能試驗如需要，應按技術要求進行焊接材料復驗，根據(jù)有關標準或供貨協(xié)議的要求，進行相應的試驗。檢驗結果的認可焊接材料的檢驗方法及檢驗規(guī)則一般應根據(jù)有關標準，船級社規(guī)范要求確定。必要時亦可由供需雙方協(xié)商確定。焊接材料經(jīng)驗收檢驗后應出具檢驗報告，并經(jīng)有關職能部門認可。驗收標記驗收合格的焊接材料應在每個包裝上做專門的標記。ExteriorinspectionCheckandmakesuretheexteriorofweldingmaterialsisuncontaminated,freeofanydefectthatoccursduringstorageortransportationandislikelytoaffectweldingquality,andthattheiridentificationmarksareclearandfastandconsistentwithactualconditionsoftheproducts.CompositionandperformancetestIfnecessary,weldinginspectionshallundergore-inspectioninaccordancewithtechnicalrequirementsorcorrespondingtestsasrequiredinrelevantstandardsorsupplyagreement.ApprovalofinspectionresultsThemethodsandrulesforinspectionofweldingmaterialsshallbegenerallydeterminedinaccordancewiththerequirementsofrelevantstandardsandclassificationsocietyrules.Ifnecessary,suchmethodsandrulesmaybedeterminedthroughnegotiationbythebuyerandtheseller.Afteracceptanceinspectionofweldingmaterials,aninspectionreportshallbeissued,subjecttoapprovalbyrelevantfunctionaldepartments.InspectionmarkEachpackageofacceptedweldingmaterialsshallbeproperlymarked.6入庫存放焊接材料的庫內(nèi)可根據(jù)需要，劃分為“待檢”、“合格”及“不合格”等區(qū)域，各區(qū)域要有明顯的標記。驗收合格的焊接材料應進行入庫登記。其內(nèi)容包括：a)焊接材料的名稱、型號(或牌號)，或內(nèi)部移植代號；b)生產(chǎn)廠；c)規(guī)格；d)批號或爐號；e)數(shù)量(或重量)；f)生產(chǎn)日期；g)入庫日期；h)有效期(自驗收合格之日起至規(guī)定的期限)。焊接材料入庫后即應建立相應的庫存檔案，如入庫登記、質(zhì)量證明書、船級社證書、驗收檢驗報告、檢查及發(fā)放記錄等。6.WarehousingThewarehousewhereweldingmaterialsarestoredwillbedividedintosuchzonesas“inspectionrequired”,“accepted”and“unaccepted”withdifferentandconspicuousmarks.Acceptedweldingmaterialsshallundergowarehousingregistration,including:a)Name,modelnumber(ordesignation)orinternaltransfercodeofweldingmaterials;b)Manufacturer;c)Specifications;d)Batchnumberorfurnacenumber;e)Quantity(orweight);f)Dateofproduction;g)Warehousingdate;h)Effectiveperiod(fromthedateofacceptancetoaspecifieddate).Afterwarehousingofweldingmaterials,correspondingstoragearchivesshallbeestablished,includingwarehousingregister,qualitycertification,classificationcertificate,acceptancereport,andinspectionanddistributionrecords.7庫存保管存放條件焊接材料的儲存庫應保持適宜的溫度及濕度。室內(nèi)溫度應在5℃以上，相對濕度不超過60%。室內(nèi)應保持干燥、清潔，不得存放有害介質(zhì)。焊接材料應按有關的技術要求和安全規(guī)程妥善保管。因吸潮而可能導致失效的焊接材料，在存放時應采取必要的防潮措施，如設置貨架、采用防潮劑或去濕器等。品種、型號及牌號、批號、規(guī)格、入庫時間不同的焊接材料，應分類、分批存放，并有明確的區(qū)別標志，以免混雜。7.Storage StorageconditionsThestoreroomofweldingmaterialsshallalwayshavesuitabletemperatureandhumidity.Indoortemperatureshallbeabove5℃andrelativehumidityshallnotexceed60%.Thestoreroomshallbekeptdryandcleaninsideandstorenoharmfulagents.Weldingmaterialsshallbestoredinaccordancewithrelevanttechnicalrequirementsandsafetyregulations.Weldingmaterialslikelytofailduetodampnessshallbeprovidedwithnecessarymoisture-proofmeasures,suchasinstallationofstoragerackoruseofdesiccantordehumidifier.Forfearofmixedstorage,weldingmaterialsthatdifferintype,modelnumber,designation,batchnumber,specificationsandwarehousingdateshallbestoredunderdifferentcategoriesandinbatchesandhaveconspicuousidentificationmarks.庫存期間的檢查庫存管理人員應具備有關焊接材料保存的基本知識，熟悉本崗位的各項管理程序和制度。定期對庫存的焊接材料進行檢查，并將檢查結果作書面記錄。發(fā)現(xiàn)由于保存不當而出現(xiàn)可能影響焊接質(zhì)量的缺陷時，應及時報告質(zhì)檢，和相關部門，會同有關職能部門及時處理。InspectionduringstorageStorekeepersshallpossessbasicknowledgeonstorageofweldingmanagersandfamiliarizethemselveswithallmanagementproceduresandsystemsfortheirrespectiveposts.Checkweldingmaterialsinstockperiodicallyandrecordinspectionresultsinwriting.Incaseofanydefectattributabletoimproperstorageandlikelytoaffectweldingquality,itshallbetimelyreportedtoqualitymanagementandassociateddepartmentsfortimelydisposalalongwithrelevantfunctionaldepartments.8出庫為了保證焊接材料在其有效期內(nèi)得到使用，避免庫存超期所引起的不良后果，焊接材料的發(fā)放應按“先入先出”的原則進行。焊接材料的出庫量應嚴格按產(chǎn)品消耗定額控制，并以領料單為出庫憑據(jù)，經(jīng)庫存管理人員核準之后方可發(fā)放。8.DistributionToensuretheuseofweldingmaterialswithineffectiveperiodandavoidbadconsequenceofexpirationofstoragelife,thedistributionofweldingmaterialsshallfollowthe“FIFO(firstin,firstout)”principle.Thequantityofweldingmaterialstakenoutofwarehouseshallbecontrolledinstrictaccordancewithproductconsumptiondata,andwarehousingmaterialsmaybesentoutofwarehouseonlyagainstthecorrespondingmaterialrequisitionandwiththeapprovalbystorekeeper.庫存超期的焊接材料庫存期超過規(guī)定期限的焊條、焊劑、焊絲及藥芯焊絲，需經(jīng)有關職能部門復驗合格后方可發(fā)放使用。復驗原則上以考核焊接材料是否產(chǎn)生可能影響焊接質(zhì)量的缺陷為主，一般僅限于外觀及工藝性能試驗，但對焊接材料的使用性能有懷疑時，可增加必要的檢驗項目。規(guī)定期限自生產(chǎn)日期始可按下述方法確定：a)材料供應商的焊接材料質(zhì)量證明書或說明書推薦的期限；b)包裝密封良好的焊接材料為三年；c)一般包裝的焊接材料，及其他焊接材料為二年。WeldingmaterialswithexpiredstoragelifeWeldingelectrodes,fluxes,wiresandfluxcoredweldingwireswhosestoragelifeexpiresmaybedistributedforuseonlyaftertheypassre-inspectionorganizedbyrelevantfunctionaldepartments.Re-inspectionisgenerallyaimedatcheckingifanydefectlikelytoaffectweldingqualityoccurstoweldingmaterials,andisusuallylimitedtoexteriorinspectionandprocessperformancetest.Ifthereisanyaboutserviceperformanceofweldingmaterials,necessaryinspectionitemsmaybeincluded.Thespecifiedperiodisanyofthefollowingperiodsoftimeasfromthedateofproduction:a) Periodasrecommendedinqualitycertificateorspecificationofweldingmaterialsupplier;b) Thestoragelifeofweldingmaterialswithgoodpackingandsealingisthreeyears;c) Thestoragelifeofweldingmaterialswithordinarypackingandotherweldingmaterialsistwoyears.受潮、變質(zhì)的焊接材料對于嚴重受潮、變質(zhì)的焊接材料，應由質(zhì)檢和有關職能部門進行必要的檢驗，并作出降級使用或報廢的處理決定之后，方可準許出庫。對于這類焊接材料的去向必須嚴格控制。Dampened,deterioratedweldingmaterialsForseverelydampenedordeterioratedweldingmaterials,qualitymanagementandrelevantfunctionaldepartmentsshallmakenecessaryinspectionanddecideonconcessionorscrappingbeforesuchmaterialsmaybetakenoutofwarehouse.Theflowdirectionofthosematerialsmustbestrictlycontrolled.9使用過程中的管理一般要求車間應設置專門的焊接材料管理員，負責焊接材料的焙烘、保管、發(fā)放及回收。使用管理職責車間的生產(chǎn)主管人員對焊接材料的管理及使用全面負責；焊接技術人員及車間檢查員應對焊接材料的管理及使用進行必要的檢查監(jiān)督，確保焊接材料的正確使用，防止由于焊接材料管理不善而發(fā)生質(zhì)量事故。9.ManagementduringuseGeneralrequirementsTheworkshopshallhaveaweldingmaterialsmanagementclerkwhoisresponsiblefordrying,custody,distributionandrecoveryofweldingmaterials.ResponsibilityforuseandmanagementProductionsupervisorintheworkshopassumesoverallresponsibilityformanagementanduseofweldingmaterials;Weldingtechniciansandworkshopinspectorsshallconductnecessaryinspectionandsupervisionoverthemanagementanduseofweldingmaterialstoensurecorrectuseofweldingmaterialsandpreventqualityaccidentduetoinappropriatemanagementofweldingmaterials.烘干、保溫及清理烘干及清理焊接材料的場所應具備合適的烘干、保溫設施，及清理手段。烘干、保溫設施應有可靠的溫度控制、時間控制及顯示裝置。儀器儀表應經(jīng)過計量檢定。焊接材料在烘干及保溫時應嚴格按有關技術要求執(zhí)行。焊接材料在烘干時應排放合理、有利于均勻受熱及潮氣排除。堆高不超過70mm。烘干焊條時應注意防止焊條因驟冷驟熱而導致藥皮開裂或脫落。不同類型的焊接材料應分別烘干，避免混雜。焊接材料制造廠對有烘干要求的焊接材料，應提供明確的烘干條件。焊接材料的烘干規(guī)范可參照焊接材料說明書的要求確定。Drying,heatinsulationandcleaningThesitefordryingandcleaningweldingmaterialsshallhaveadequatedryingandheatinsulatingfacilitiesandcleaningmethods.Dryingandheatinsulatinginstallationsshallhavereliabletemperaturecontrol,timecontrolandindicationdevices.Instrumentsshallbemeasuredandcalibrated.Dryingandheatinsulationofweldingmaterialsshallbedoneinstrictaccordancewithrelevanttechnicalrequirements.Atthetimeofdrying,weldingmaterialsshallbesoreasonablyplacedtofacilitateevenheatingandmoistureelimination.Theheightofstackdoesnotexceed70mm.Duringthedryingofweldingelectrodes,greatcareshalltakentopreventanycrackinorsheddingofelectrodecoatingduetoshockcoolingandheating.Weldingmaterialsofdifferenttypesshallbedriedseparately.Ifthemanufacturerofaparticularweldingmaterialhasspecialdryingrequirements,itshallspecifysuchrequirements.Dryingspecificationsforweldingmaterialsmaybedeterminedaccordingtoproductspecificationsofweldingmaterials.烘干后的焊接材料應在規(guī)定的溫度范圍內(nèi)保存，以備使用。焊接材料管理員對焊接材料的烘干、保溫、發(fā)放及回收應作詳細記錄，達到焊接材料使用的可追溯性。焊絲表面必須光滑、整潔，無油、銹及污物附著。真空包裝焊接材料采用真空包裝，按照焊接材料制造商技術規(guī)格書的規(guī)定，允許不進行焙烘的焊接材料，可直接使用，但必須在4小時內(nèi)用完，或嚴格按照焊接材料制造商技術規(guī)格書的規(guī)定發(fā)放和使用。如果超過保存期，或發(fā)現(xiàn)真空包裝破損，禁止使用。Afterdrying,weldingmaterialsshallbekeptwithinaspecifiedtemperaturerange.Weldingmaterialsmanagementclerkshallrecordindetailthedrying,heatinsulation,distributionandrecoveryofweldingmaterialstoensurethetraceabilityofweldingmaterialsusage.Thesurfaceofweld