冷庫SAT方案大全

Page6of75現(xiàn)場驗收測試方案和報告姓名姓名姓名姓名姓名姓名姓名簽名簽名簽名簽名簽名簽名簽名Page6of75現(xiàn)場驗收測試方案和報告RevisionRevision修訂本RevisedDate修訂日期2020.04.01Reasonsforrevision/modification修訂/更改要求的原因NewVersion新訂Reviser修訂者吳思勝Page6of75現(xiàn)場驗收測試方案和報告TABLEOFCONTENT 4 43.SYSTEMDESCRIPTION系統(tǒng)描述 44.RESPONSIBILITYDESCRIPTION職責(zé)描述 55.ABBREVITION縮寫 66.REFERENCE參考資料 67.TESTINGITEMSANDMETHOD測試的項目和方法 7 9 11 21 25 27 32 7.12HMIVerification主機(jī)界面確認(rèn) 41 45 47 49 8.DEVIATIONHANDLING偏差處理 9.ATTACHMENTLIST附件清單 10.SATCONCLUSION結(jié)論 11.FINALAPPROVAL最后批準(zhǔn) Page6of75現(xiàn)場驗收測試方案和報告ThepurposeofthisdocumentistoprovideguidancefortheSATfor1022coldstorageroomandthenprovidedocumentedevidencethattheequipmentisinstalledandoperatingproperlyasspecified.本文件的目的是為1022冷庫的現(xiàn)場驗收測試提供指導(dǎo)，并為設(shè)備的正確安裝和操作提供文件支持。Ensurethatallthedocumentsandcomponentsarepresent.確保所有的文件和部件滿足要求Ensurethe1022coldstorageroomisinstalledaccuratelyandoperatedproperly.確保1022冷庫安裝準(zhǔn)確，正確運行。Thescopeconfirmedinthisplanis1022coldstorageroomsystem.Includingcleanfacilities,refrigerationsystemandautomaticcontrolsystem.Thestandbypowersupplyisplannedbytheparkasawholeandisnotwithinthescopeofthisprojectconfirmation.本方案確認(rèn)的范圍為1022冷庫系統(tǒng)。包括潔凈設(shè)施、制冷系統(tǒng)和自動控制系統(tǒng)。備用電源由園區(qū)統(tǒng)籌規(guī)劃，不在本項目確認(rèn)范圍之內(nèi)。Theaccesscontrolof1022coldstoreissharedwithrooms1023and1059,andisinstalledinroom1021infrontofthecoldstoretocontrolpersonnelaccess.Asaccesscontrolbelongstoaccesscontrolandinterlocksystem,onlythehardwareinstallationofaccesscontrolisconfirmedinthisscheme,andtheuppercomputerisnotincludedinthisscope.1022冷庫的門禁與1023、1059房間共用，安裝在冷庫前室1021房間用于控制人員出入。因門禁屬于門禁與互鎖系統(tǒng)，故在此方案中僅確認(rèn)門禁的硬件安裝，上位機(jī)不在此次范圍內(nèi)。Tworefrigerationsystemsforeachcoldroom,oneisworkingandanotherisinstandby.Theycanworkinturninternallyautomatically,oronecanswitchtoanotherwhenit’sbrokendown,toensurethatthetemperatureincoldroomiswithinthesetrange,2~8℃.冷庫制冷系統(tǒng)采用一用一備，定期自動切換或一套系統(tǒng)出現(xiàn)故障時可切換至另一套系統(tǒng)，保證冷庫能夠持續(xù)保持在2-8℃的溫度范圍內(nèi)。Therefrigerationsystemofthecoldstorageconsistsofadirectexpansionindoorfancoilunit,acompressorlocatedontheoutdoorroofandacondenserlocatedontheceiling.冷庫的制冷系統(tǒng)由直接膨脹式的室內(nèi)風(fēng)機(jī)盤管單元，一個位于室外屋面的壓縮機(jī)和一個位于吊頂Thecoldstoragecontrolsystemconsistsoftouchscreen,temperaturedisplay,temperaturesensor,solenoidPage6of75現(xiàn)場驗收測試方案和報告valveandotherequipment.冷庫控制系統(tǒng)包括觸摸屏、溫度顯示器、溫度傳感器和電磁閥等設(shè)備組成。Thehardwareofaccesscontrolincludescontrolbox,doormagnet,swipecarddeviceandexitbutton.門禁的硬件包括控制箱、門磁、刷卡器、出門按鈕。ThecontrolsystemofthecoldstorageprovidesacommunicationinterfacetoBMSformonitoring,includingoperationstatusandfaultalarminformation.冷庫的控制系統(tǒng)提供通訊接口給BMS用于對其監(jiān)視包括運行狀態(tài)和故障報警信息。4.RESPONSIBILITYDESCRIPTION職責(zé)描述ResponsibilitiesofXXX:Protocoldevelopmentandreviewing;Protocolexecution,datacollection;Abnormaleventhandling;Finalreport.ResponsibilitiesofXXX.Reviewandapprovethisdocument.OverallmanagementandcoordinateC&Qactivities.總體管理和系統(tǒng)調(diào)試確認(rèn)活動。Reviewandapprovethisdocument.Approvedocument.現(xiàn)場驗收測試方案和報告5.ABBREVITION縮寫Theabbreviationsthatwillbeusedinthisprotocolarelistedinthefollowingform.在下面的表格中規(guī)定了本方案中使用的縮略語?？s略語定義藥品生產(chǎn)質(zhì)量管理規(guī)范DQ設(shè)計確認(rèn)IQ安裝確認(rèn)IQ現(xiàn)場驗收測試ThefollowingstandardsandguidelinesarereferencedwhendraftingthisSATprotocol:現(xiàn)場驗收測試方案參考了以下標(biāo)準(zhǔn)和指南：“GoodManufacturingPracticeforPharmaceuticalProd現(xiàn)場驗收測試方案和報告地方及國家相應(yīng)的其它規(guī)范、規(guī)定及標(biāo)準(zhǔn)7.TESTINGITEMSANDMETHOD測試的項目和方法測試編號7.107.117.127.137.147.15測試項列表測試名稱PersonnelTraining人員培訓(xùn)PrerequisitesVerification先決條件確認(rèn)DocumentationVerification文件確認(rèn)TestEquipmentCalibrationVerification測試用儀器儀表校準(zhǔn)確認(rèn)InstrumentCalibrationVerification儀表校驗確認(rèn)MainComponentsofRefrigerationSystemVerification制冷系統(tǒng)主要部件確認(rèn)DecorationofColdstorageVerification冷庫裝飾裝修確認(rèn)InstallationofControlCabinetVerification控制柜安裝確認(rèn)InstallationofAccesscontrolVerificationBUandElectricalConnectionInspectionVerification公用工程及電氣連接確認(rèn)NetworkConnectionVerification網(wǎng)絡(luò)連接確認(rèn)HMIVerification主機(jī)界面確認(rèn)Input/OutputVerification輸入輸出確認(rèn)AccesscontrolsystemVerificationUserAuthorityVerification用戶權(quán)限確認(rèn)現(xiàn)場驗收測試方案和報告測試名稱RefrigerationSystemFunctionsVerification制冷系統(tǒng)功能確認(rèn)OperationparametersVerification運行參數(shù)確認(rèn)TemperatureVerification溫度確認(rèn)NoiseVerificationIlluminationVerification照度確認(rèn)PowerinterruptionVerification斷電確認(rèn)AlarmfunctionVerification報警功能確認(rèn)測試編號7.167.177.187.197.207.217.22Page6of75現(xiàn)場驗收測試方案和報告Confirmthatallpersonnelcarryingouttheprogram,aswellasthepersonnelhavebeentrained.確認(rèn)所有執(zhí)行本方案的人員，以及人員經(jīng)過培訓(xùn)。Allpersonnelimplementingtheprogramshallsign(name,signature,position)andconfirmthattheyhavebeentrained.Allpersonnelintheimplementationofthisprogramhavesignedandconfirmedthattheyhavebeentrained.所有在執(zhí)行本方案的人員已簽字并確認(rèn)經(jīng)過培訓(xùn)。Page6of75現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告確認(rèn)設(shè)備安裝完畢。確認(rèn)設(shè)備安裝和調(diào)試完畢。設(shè)備安裝和調(diào)試已完成。Page6of75現(xiàn)場驗收測試方案和報告先決條件是否符合要求SATprotocolhasbeenapproved.SAT方案已經(jīng)得到批準(zhǔn)DocumentNumber文件編號：Approvaldate批準(zhǔn)日期：Devicestatus設(shè)備狀態(tài)Thedevicehasbeeninstalledandcommissioned.設(shè)備已安裝并調(diào)試完畢。Page6of75現(xiàn)場驗收測試方案和報告證實設(shè)備具有充足的文件以能夠進(jìn)行適當(dāng)?shù)牟僮骱途S修。審閱設(shè)備的所有文件（如操作維修手冊、用戶需求說明，如適用）。記錄文件版本、編號。設(shè)備具有充足的文件以能夠進(jìn)行適當(dāng)?shù)牟僮骱途S修。所有文件都是有效的、完整的，并且都是可讀的。Page6of75現(xiàn)場驗收測試方案和報告庫板安裝節(jié)點圖庫體庫板拼裝圖庫內(nèi)冷風(fēng)機(jī)照明排布圖設(shè)備布置圖一用一備制冷系統(tǒng)示意圖1一用一備制冷系統(tǒng)示意圖2一庫雙機(jī)控制系統(tǒng)一庫雙機(jī)控制系統(tǒng)使用說明書文件/圖紙編號EMAR04/EMAE01版本/日期2019.04.182019.04.182019.04.182019.04.182019.04.182019.04.182019.04.22/是否符合要求Page6of75現(xiàn)場驗收測試方案和報告確認(rèn)SAT使用的工具具備可追溯的校準(zhǔn)證書，且在有效期內(nèi)。列出SAT測試用儀器儀表名稱、序列號、型號。核對其所對應(yīng)的校準(zhǔn)證書所載的校準(zhǔn)記錄和被校準(zhǔn)儀器信息如校準(zhǔn)證書編號、校準(zhǔn)日期、有效期，復(fù)制一份儀器校準(zhǔn)證明作為附件。檢查校準(zhǔn)合格證信息。現(xiàn)場驗收測試測試使用的儀器均具備校準(zhǔn)證書，且在有效期內(nèi)。校準(zhǔn)證書的儀器信息與測試所用的儀器信息是一致的，包括產(chǎn)品品牌、型號、器具編號，其與標(biāo)準(zhǔn)值的校驗結(jié)果偏差應(yīng)符合精度要求?，F(xiàn)場驗收測試方案和報告儀器名稱校準(zhǔn)證書編號校準(zhǔn)日期Multimeter萬用表聲級計Illuminometer照度計Signalgenerator信號發(fā)生器Thermometer溫度計現(xiàn)場驗收測試方案和報告檢查和確認(rèn)1022冷庫安裝的儀表都經(jīng)過了校驗，且在校驗有效期內(nèi)。依據(jù)下表清單，逐項檢查儀表的生產(chǎn)廠家、量程、ID編號、校驗情況等關(guān)鍵參數(shù)。校準(zhǔn)證書的儀表信息與安裝的儀表是一致的，包括產(chǎn)品品牌、型號、器具編號，其中示值與標(biāo)準(zhǔn)值的校驗結(jié)果偏差應(yīng)符合精度要求?，F(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告Temperaturesensor溫度傳感器Temperaturesensor溫度傳感器Temperaturesensor溫度傳感器Temperaturesensor溫度傳感器控化霜探頭控溫探頭控化霜探頭控溫探頭九純健九純健九純健九純健Page21of75現(xiàn)場驗收測試方案和報告確認(rèn)設(shè)備主要部件品牌型號以及相關(guān)證明。根據(jù)設(shè)備各部件，檢查部件合格證或說明書。檢查設(shè)備部件規(guī)格型號數(shù)量是否與現(xiàn)場安裝一致。檢查設(shè)備部件安裝位置、位號與“設(shè)備布置圖”一致，并在圖紙中標(biāo)注。設(shè)備各部件合格證或說明書真實有效。設(shè)備部件規(guī)格型號數(shù)量與現(xiàn)場安裝一致。設(shè)備部件安裝位置和位號與圖紙一致?，F(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告123456Refrigerationunit制冷機(jī)組Refrigerationunit制冷機(jī)組Condenser冷凝器Condenser冷凝器Evaporator蒸發(fā)器Evaporator蒸發(fā)器LK-YB-001-1LK-YB-001-2LK-SB-001-1LK-SB-001-2LK-LF-001-1LK-LF-001-2Emerson艾默生Emerson艾默生//HispaniaHispania規(guī)格型號Model:ZB45KQE,refrigeratingcapacity:11750w,electricpower:4210w11750W，電功率：4210WModel:ZB45KQE,refrigeratingcapacity:11750w,electricpower:4210w11750W，電功率：4210WElectricpower:2*250W*380V;rotationalspeed:1350r/minElectricpower:2*250W*380V;rotationalspeed:1350r/minHEA3003-35-4d,refrigeratingcapacity:11500w;fanpower:3*270W/220V11500W;風(fēng)機(jī)功率：3*270W/220VHEA3003-35-4d,refrigeratingcapacity:11500w;fanpower:3*270W/220V11500W;風(fēng)機(jī)功率：3*270W/220Vf現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告789DehumidifierExhaustfan排風(fēng)機(jī)Aircurtainmachine風(fēng)幕機(jī)Cryogen制冷劑SolenoidvalveSolenoidvalveElectronicexpansionvalveElectronicexpansionvalveLK-CS-001-01LK-PF-001-1LK-FM-001-01/2#機(jī)組2#機(jī)組SHITENG濕騰/PanasonicJuhuaDanfoss丹佛斯Danfoss丹佛斯Danfoss丹佛斯Danfoss丹佛斯規(guī)格型號ST-8156B-D,dehumidificationcapacity48l/D,ratedpower2.3KWST-8156B-D，除濕量48L/D，額定功率2.3KWSFG-5#-4FY-2509UICR404AEVR6EVR6TES2TES2f現(xiàn)場驗收測試方案和報告fPage27of75現(xiàn)場驗收測試方案和報告確認(rèn)冷庫內(nèi)墻面、吊頂、門、地面、照明燈表面平整光滑、無裂縫、接口嚴(yán)密、無顆粒物脫落。檢查冷庫彩鋼板材質(zhì)證明，目測墻板和吊頂板安裝狀態(tài)；檢查冷庫地面材質(zhì)證明，目測地面安裝狀態(tài)；檢查冷庫不銹鋼門的材質(zhì)證明，目測冷庫門的安裝狀態(tài)，檢查門可以從冷庫內(nèi)部打開；檢查冷庫照明燈的合格證，目測照明燈的安裝狀態(tài)。冷庫的墻板、頂板、地面、門、照明燈的材質(zhì)或合格證符合要求；冷庫內(nèi)部平整光滑、無裂縫、接口嚴(yán)密、無顆粒物脫落，并能耐受清洗和消毒。Page27of75現(xiàn)場驗收測試方案和報告測試描述Checkthematerialcertificateofcolorsteelplate查看彩鋼板材質(zhì)證明Checkthegroundmaterialcertificate查看地面材質(zhì)證明Checkthedoormaterialcertificate查看門材質(zhì)證明Checkwhetherthecoldstoragedoorcanbeopenedincaseofemergency查看緊急狀態(tài)下冷庫門是否可以打開Checkthelampcertificate查看照明燈合格證Checktheinternalinstallationstatusofcoldstorage查看冷庫內(nèi)部安裝狀態(tài)接受標(biāo)準(zhǔn)Heatpreservationmaterial:double-sided0.6mmthickcolorsteelplate,internalmaterialpolyurethanet100mm,density40Kconnectionmethod:subbushookconnection保溫材質(zhì):雙面0.6mm厚彩鋼板，內(nèi)材聚氨脂T100mm，密度40K連接方式：子母鉤連接Insulationmaterial:extrudedboardt100mm保溫材質(zhì):擠塑板T100mmSurfacematerial:double-sided0.8mmthickstainlesssteel,heatpreservationmaterial:40Kpolyurethane,includingdoorhandle,doorhinge,regressor,constanttemperatureantifogelectricheatingandotherhardwareaccessories表面材質(zhì)雙面0.8㎜厚不銹鋼，保溫材質(zhì)40K聚氨酯，含門把手、門鉸鏈、回歸器、恒溫式防霧電加熱等五金配件Therefrigeratordoorcanbeopenedfromtheinside冷庫門可以從內(nèi)部打開Lampcertificatemeetstherequirements照明燈合格證符合要求Smoothandsmooth,nocracks,tightinterface,noparticulatemattershedding,andresistanttocleaninganddisinfection平整光滑、無裂縫、接口嚴(yán)密、無顆粒物脫落，并能耐受清洗和消毒否符合要求Page27of75現(xiàn)場驗收測試方案和報告控制柜的安裝符合要求。現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告可接受標(biāo)準(zhǔn)Controlcabinetnumber控制柜編號：__________________設(shè)計圖紙名稱/編號/版本：______________________________________1.Routineinspection常規(guī)檢查Checkcabinetsizeandinstallationspecifications檢查柜體尺寸及安裝規(guī)格Checkcabinetcolorandsurfacefinish檢查柜體色標(biāo)和表面光潔度Checktheventilationofthecabinet檢查機(jī)柜的通風(fēng)裝置Checkifthedoorisfittedwithasealingstrip檢查柜門是否裝有密封條2.Installationandwiring安裝及接線2.12.22.3Ensurethatthenumberofmajorcomponentsandspecificationsinstalledinthecabinetmatchthedrawingsandbillofmaterials確保柜內(nèi)安裝的主要元器件數(shù)量和規(guī)格與圖紙及材料清單相符Ensurethatallequipmentisinstalledinaccordancewiththerequirementsofthedesigndocumentation確保所有的設(shè)備按照設(shè)計文檔的要求安裝排布Checkdevicelabel檢查設(shè)備標(biāo)號Errorwiththedesignvalueoftheapproveddesigndrawing±5MM與認(rèn)可的設(shè)計圖紙設(shè)計值誤差±5MMCompliantwithstandardcabinetcolorcodeRAL7035符合標(biāo)準(zhǔn)柜體色標(biāo)RAL7035Ventilationunitcanbeusednormally通風(fēng)裝置可正常使用Thedoorisfittedwithasealingstrip柜門裝有密封條Thenumberandspecificationsofthemaincomponentsinthecabinetareconsistentwiththeapprovedlistofdrawings柜內(nèi)主要元器件數(shù)量和規(guī)格與經(jīng)認(rèn)可的Theassemblyandarrangementofcomponentsandmodulesareconsistentwiththedrawings組件與模塊的安裝與排布與圖紙一致Consistentwiththeequipmentlist與設(shè)備清單一致現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告2.42.52.6Checkterminalnumberandcasinglabel檢查端子號和套管標(biāo)簽Nomorethantwojointsinthecontrolcabinet控制柜中并線接頭不能多于兩處Terminalblockwiringfasteningincontrolcabinet控制柜中端子排接線緊固3.Powerdistribution電源分配AC220V,AC/DC24VpowersupplycircuitAC220V、AC/DC24V供電電路Confirmthatallcircuitbreakersareinthe"OFF"確認(rèn)所有斷路器處于“OFF”狀態(tài)Printoutallpowerdistributiondrawings,labeledastestevidencefiles打印出全部的電源分配圖紙，標(biāo)注為測試證據(jù)測試后必須保留測試時標(biāo)記的圖紙Drawingsmarkedatthetimeoftestingmustberetainedaftertesting.Accordingtothedrawings,checkthetype/ratedvalueandcapacityoftheswitchingpowersupply/circuitbreaker/fuseonacircuit-by-loopbasis.Checkthemarkingoneachdeviceofthedrawing.Theinstallationanddrawingaremarkedasgreen,ifnot,theredisred.按照圖紙，逐個回路檢查開關(guān)電源/斷路器/保險絲的型號/額定值、容量，在圖紙的每個設(shè)備可接受標(biāo)準(zhǔn)Theterminalnumberisthesameasthesleevelabelandthedrawing端子號與套管標(biāo)簽與圖紙一致Nomorethantwojointsinthecontrolcabinet控制柜中并線接頭不多于兩處Terminalblockwiringfasteningincontrolcabinet控制柜中端子排接線緊固AC220V,AC/DC24VpowersupplycircuithasnoshortcircuitorstringphenomenonAC220V、AC/DC24V供電電路沒有短路或者串路的現(xiàn)象Thecircuitbreakerisinthe"OFF"state斷路器處于“OFF”狀態(tài)Powertestpassed電源測試全部通過Power/circuitbreaker/fuseratingisconsistentwithdesign電源/斷路器/保險絲額定值與設(shè)計一致現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告可接受標(biāo)準(zhǔn)上做好檢查標(biāo)志，安裝與圖紙符合標(biāo)記為綠色，不符合則為紅色Accordingtothedrawings,powerupeachcircuitinturn,andcheckwhethertherelevantequipment3.5ispoweredaccordingtothedrawings.按照圖紙，對每個回路依次上電，并按照圖紙檢查相關(guān)設(shè)備是否被供電Checkifthefanisturnedonwhenthesettemperatureisexceeded,andthelightisturnedon3.6whenthedoorisopened.檢查風(fēng)扇是否在超過設(shè)定溫度時開啟、照明燈是否在打開柜門時開啟4.Groundingandprotection接地及保護(hù)Grounding,equipotentialbonding(door,side4.1panel,cabinettop,base)4.1接地、等電位連接（門、側(cè)板、柜頂、底座）Checkthegroundingwireonthedoorand4.2mountingplate檢查門和安裝板上的接地導(dǎo)線4.2Afterpower-on,therelevantequipmentissuccessfullypowered上電后，相關(guān)設(shè)備都成功供電Thefanisnormallyturnedon,thelightisnormallyturnedon,andtheinstallationiseasytomaintain風(fēng)扇正常開啟，照明燈正常開啟，且安裝便于維護(hù)Grounding,equipotentialbondingconsistentwiththedrawing接地、等電位連接與圖紙一致Thegroundingconductoronthedoorandmountingplateisconsistentwiththedrawing門和安裝板上的接地導(dǎo)線與圖紙一致Page32of75現(xiàn)場驗收測試方案和報告確認(rèn)門禁的硬件安裝符合設(shè)計要求。根據(jù)列表中的組件檢查現(xiàn)場門禁的硬件設(shè)備參數(shù)是否一致。Controller控制器GatemagnetismCardreader刷卡器ExitbuttonHoneywellHoneywellHoneywellHoneywellPR0-3000M0600LS-DJT-MCR45-32ECB-86TCP/IPcommunicationTCP/IP通訊Doubledoormagneticlock雙門磁力鎖89*89*20，Cardreadingdistance讀卡距離：5~6.4cmStainlesssteel不銹鋼86.6L*86.6W*2TPage41of75現(xiàn)場驗收測試方案和報告確認(rèn)冷庫設(shè)備與相應(yīng)管路完成連接并且連接正確，以使冷庫設(shè)備能開機(jī)運行。對照“一用一備制冷系統(tǒng)示意圖1，一用一備個系統(tǒng)示意圖2”檢查下列項：檢查該設(shè)備的管路連接正確牢固；在“一用一備制冷系統(tǒng)示意圖1，一用一備制冷系統(tǒng)示意圖2”檢查排水管路連接正確；在“一用一備制冷系統(tǒng)示意圖1，一用一備制冷系統(tǒng)示意圖2”上標(biāo)注。檢查電氣連接正確電壓在可接受范圍內(nèi)；檢查管道保溫是否完好。在“一用一備制冷系統(tǒng)示意圖1，一用一備制冷系統(tǒng)示意圖2”上標(biāo)注。冷庫系統(tǒng)公用工程機(jī)電氣連接符合要求。冷庫制冷系統(tǒng)設(shè)備、排水、保溫連接符合要求。Page41of75現(xiàn)場驗收測試方案和報告1Inspectionitems檢查項目Whetherthepipelineoftheequipmentisconnectedcorrectlyandfirmly.設(shè)備的管路是否連接正確牢固。Whetherthedrainagepipelineoftheequipmentis是否符合要求2connectedcorrectly.設(shè)備排水管路是否連接正確。Whethertheelectricalconnectionoftheequipmentis3correct.設(shè)備電氣是否連接正確。Whethertheinsulationofequipmentpipelineisingood4condition.設(shè)備管道保溫是否完好。連接的公用設(shè)施PowerPower是否符合要求接受標(biāo)準(zhǔn)220±10%VAC220±10%VACPage41of75現(xiàn)場驗收測試方案和報告Page41of75現(xiàn)場驗收測試方案和報告確認(rèn)項目是否符合要求確認(rèn)項目是否符合要求IPofHMIIPofCPUThenetworkconnectionbetweentouchscreenandCPUisnormal.觸摸屏與控制器網(wǎng)絡(luò)連接正常。Page41of75現(xiàn)場驗收測試方案和報告確認(rèn)控制系統(tǒng)人機(jī)界面符合工藝要求。在系統(tǒng)運行時，進(jìn)行該測試。模擬量測定值、顏色、符號和標(biāo)簽號，和其它在界面上顯示的信息。確認(rèn)屏幕的導(dǎo)航（從一個圖形進(jìn)入確認(rèn)過程可用照片證明。圖形頁面代表了實際的運行狀態(tài)。數(shù)字狀態(tài)、模擬數(shù)據(jù)、符號、顏色、標(biāo)簽號、儀表和設(shè)備是正確顯示。Page41of75現(xiàn)場驗收測試方案和報告驗收標(biāo)準(zhǔn)HMI的頁面與現(xiàn)場實際一致。HMI界面設(shè)備和儀表的運行狀態(tài)與現(xiàn)場實際一致。是否符合要求Page41of75現(xiàn)場驗收測試方案和報告確認(rèn)數(shù)字和模擬量的輸入輸出能夠被控制系統(tǒng)正確地獲得或產(chǎn)生，并符合設(shè)計標(biāo)準(zhǔn)。模擬量輸入信號：使用信號發(fā)生器在傳感器接線端子側(cè)輸入4mA、12mA、20mA信號；在上位機(jī)畫面上觀察并記錄對應(yīng)的顯示數(shù)值；數(shù)字量輸入信號：短接控制柜相應(yīng)接線端子;記錄HMI監(jiān)測點位的狀態(tài)。數(shù)字量輸出信號：在HMI界面上點擊啟停開關(guān)；檢查對應(yīng)的繼電器動作。輸出模塊控制柜根據(jù)HMI界面發(fā)出的指令輸出對應(yīng)的控制信號；輸入模塊能正常接收現(xiàn)場儀表反饋的信號，并傳輸?shù)紿MI?，F(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告123456位號說明Emergencystopprotection急停保護(hù)Phasesequenceprotection相序保護(hù)1#compressoroverloadprotection1#壓縮機(jī)過載保護(hù)1#compressorstartfeedback1#壓縮機(jī)啟動反饋1#compressormoduleprotection1#壓縮機(jī)模塊保護(hù)1#compressorhighandlowpressureprotection1#壓縮機(jī)高低壓保護(hù)1#compressoroilpressureDI2DI3DI4DI5DI6DI7N/AN/AN/AN/AN/AN/A信號類型測試結(jié)果7differentialswitch1#壓縮機(jī)油壓差開關(guān)DI8N/A81#overloadprotectionofcoolingfan1#冷風(fēng)機(jī)過載保護(hù)DI9N/A92#compressoroverloadprotection2#壓縮機(jī)過載保護(hù)DI10N/A2#compressorstartfeedback2#壓縮機(jī)啟動反饋DI11N/A2#compressormoduleprotection2#壓縮機(jī)模塊保護(hù)DI12N/Af現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告位號說明2#compressorhighandlowpressureprotection2#壓縮機(jī)高低壓保護(hù)2#compressoroilpressuredifferentialswitch2#壓縮機(jī)油壓差開關(guān)2#overloadprotectionofcoolingfan2#冷風(fēng)機(jī)過載保護(hù)Travelswitch行程開關(guān)1#compressorswitch1#壓縮機(jī)開關(guān)1#冷風(fēng)機(jī)開關(guān)1#Start/stopofelectricdefrost1#電化霜啟動/關(guān)閉2#compressorswitch2#壓縮機(jī)開關(guān)2#coolingfanswitch2#冷風(fēng)機(jī)開關(guān)2#Start/stopofelectricdefrost2#電化霜啟動/關(guān)閉Aircurtainswitch風(fēng)幕機(jī)開關(guān)Alarmoutput告警輸出1#coldstoragetemperatureDI13DI14DI15DI16DO0DO1DO2DO3DO4DO5DO6DO7AI1N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/A信號類型測試結(jié)果4mA：20mA：f現(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告位號說明2#coldstoragetemperature2#冷庫溫度1#Defrostingtemperature2#Defrostingtemperature2#化霜溫度Humidity濕度AI2AI3AI4AI10-100%信號類型4-20mA4-20mA4-20mA4-20mA測試結(jié)果4mA：20mA：4mA：20mA：4mA：20mA：4mA：20mA：fPage46of75現(xiàn)場驗收測試方案和報告確認(rèn)冷庫的門禁功能正常。在門禁系統(tǒng)運行狀態(tài)下，用未授權(quán)的門禁卡嘗試開門，再用已授權(quán)的門禁卡嘗試開門。在冷庫前室摁下出門開關(guān)，即可開門。只有經(jīng)授權(quán)的用戶才可以通過門禁進(jìn)入冷庫區(qū)。出冷庫區(qū)只需要摁出門按鈕，即可開門。Page46of75現(xiàn)場驗收測試方案和報告Confirmthenormaloperationofaccesscontrolsystem確認(rèn)門禁系統(tǒng)正常運行Trytoopenthedoorwithanunauthorizedaccesscard用未授權(quán)的門禁卡嘗試開門Trytoopenthedoorwiththeauthorizedaccesscard用已授權(quán)的門禁卡嘗試開門Openthedoorfromtheinsideoftherefrigeratorandpresstheopenbutton從冷庫內(nèi)部開門，摁下開門按鈕測試結(jié)果可接受標(biāo)準(zhǔn)Normaloperationofaccesscontrolsystem行Thedoorcan'tbeopenedThedoorcanbeopenedThedoorcanbeopened是否符合要求Page53of75現(xiàn)場驗收測試方案和報告確認(rèn)用戶在進(jìn)行參數(shù)設(shè)置等操作時需要用戶登錄。確認(rèn)用戶級別和他們的訪問權(quán)限是否符合要求。對每個用戶級別，分別輸入正確密碼和錯誤的密碼，檢查訪問是否允許。對系統(tǒng)嘗試執(zhí)行相應(yīng)級別的操作，以及不允許的操作，檢查是否符合要求。Addnewuser添加新用戶Deleteuser刪除用戶Refrigerationsystemswitch制冷系統(tǒng)開關(guān)機(jī)Manualrefrigeration手動制冷Manualdefrosting手動化霜Databrowsing數(shù)據(jù)瀏覽Parametermodification參數(shù)修改YYYYYYYNNYYYYY系統(tǒng)設(shè)置有2級權(quán)限：管理員和負(fù)責(zé)人。只有相應(yīng)操作權(quán)限等級的用戶才能進(jìn)行對應(yīng)操作。Page53of75現(xiàn)場驗收測試方案和報告Addnewuser添加新用戶Deleteuser刪除用戶Refrigerationsystemswitch制冷系統(tǒng)開關(guān)機(jī)Manualrefrigeration手動制冷Manualdefrosting手動化霜Databrowsing數(shù)據(jù)瀏覽Parametermodification參數(shù)修改是否符合要求Page53of75現(xiàn)場驗收測試方案和報告確認(rèn)冷庫系統(tǒng)自動狀態(tài)邏輯功能正常運行，符合設(shè)計要求。確認(rèn)系統(tǒng)自動運行狀態(tài)下（設(shè)置1#機(jī)組和2#切換時間為6h），冷庫制冷系統(tǒng)一用一備切換正常。確認(rèn)設(shè)備在手動狀態(tài)下可以正常運行。按照測試表格中描述的方法執(zhí)行測試。將結(jié)果記錄在測試表格中。冷庫系統(tǒng)功能符合設(shè)計要求。Page53of75現(xiàn)場驗收測試方案和報告邏輯控制Click"systemstart"button,enterusernameandpassword輸入用戶名和密碼Settheswitchingtimeofstandbyto24hours設(shè)置一用一備切換時 Automaticsystemswitching系統(tǒng)自動切換可接受標(biāo)準(zhǔn)Compressorstart壓縮機(jī)啟動Coldfanstart冷風(fēng)機(jī)啟動Condenserstart泠凝器啟動Dehumidifier除濕機(jī)啟動After6hours,therefrigerationunitswitchesto"unit2"組”Unit2startup2號機(jī)組啟動Compressorstart壓縮機(jī)啟動Coldfanstart冷風(fēng)機(jī)啟動Condenserstart泠凝器啟動Dehumidifier除濕機(jī)啟動After6hours,therefrigerationunitswitchesto組”Unit1startupCompressorstart壓縮機(jī)啟動Coldfanstart冷風(fēng)機(jī)啟動是否符合要求現(xiàn)場驗收測試方案和報告202122232425262728測試結(jié)果Manualautomaticcontrol手自動控制Clickthe"manualrefrigeration"buttonandentertheusernameandpassword輸入用戶名和密碼Manuallystartthecompressorofunit1機(jī)Manuallystartthecoolingfanofunit1機(jī)Manuallyopenunit1condenser器Turnondefrostingfunctionmanually手動開啟化霜功能Turnondehumidifiermanually手動開啟除濕機(jī)equipmentofunit1關(guān)閉1號機(jī)組各設(shè)備Manuallystartthecompressorofunit2手動開啟2號機(jī)組壓縮機(jī)Manuallystartthecoolingfanofunit2手動開啟2號機(jī)組冷風(fēng)機(jī)Manuallyopenunit2condenser手動開啟2號機(jī)組冷凝器Turnondefrosting可接受標(biāo)準(zhǔn)Condenserstart泠凝器啟動Dehumidifier除濕機(jī)啟動Refrigerationsystemswitchedtomanualmode制冷系統(tǒng)切換成手動模式Compressoroperation壓縮機(jī)運行Coolingfan機(jī)運行Condenseroperation冷凝器運行Startdefrosting開始化霜Dehumidifieroperation除濕機(jī)運行Unit1equipmentshutdownRefrigerationsystemswitchedtomanualmode制冷系統(tǒng)切換成手動模式Compressoroperation壓縮機(jī)運行Coolingfanoperation冷風(fēng)機(jī)運行Condenser是否符合要求現(xiàn)場驗收測試方案和報告functionmanually手動開啟化霜功能是否符合要求可接受標(biāo)準(zhǔn)operation冷凝器運行測試結(jié)果Page53of75現(xiàn)場驗收測試方案和報告Confirmtherefrigerationsystemparametersaftertherefrigerationfunctioncommissioningofthecoldstorageiscompletedandthesystemrunsstably.確認(rèn)冷庫制冷功能調(diào)試完成，系統(tǒng)穩(wěn)定運行后，制冷系統(tǒng)參數(shù)。Accordingtothefollowingtable(parameterrecordtable),recordtheparametersettingsoftherefrigerationsystemafterstableoperation.根據(jù)下表（參數(shù)記錄表）記錄制冷系統(tǒng)穩(wěn)定運行后，參數(shù)的設(shè)置。Inthisparametersettingstate,therefrigerationsystemrunsstably.在此參數(shù)設(shè)置狀態(tài)下，制冷系統(tǒng)穩(wěn)定運行。Page58of75現(xiàn)場驗收測試方案和報告12345678920ParametertypeBoottemperature開機(jī)溫度Shutdowntemperature停機(jī)溫度Hightemperaturealarmtemperature高溫報警溫度Lowtemperaturealarmtemperature低溫報警溫度Highandlowtemperaturealarmdelay高低溫報警延時Compressorshutdownprotectiontime壓縮機(jī)停機(jī)保護(hù)時間Compressorstartinterval壓縮機(jī)啟動間隔時間Compressorstopinterval壓縮機(jī)停機(jī)間隔時間Defrostingcycleofunit1Defrostingcycleofunit2機(jī)組2化霜周期Defrostingtimeofunit1Defrostingtimeofunit2機(jī)組2化霜時間Unit1defrostingendtemperature機(jī)組1化霜結(jié)束溫度Unit2defrostingendtemperature機(jī)組2化霜結(jié)束溫度Drippingtimeofunit1Drippingtimeofunit2機(jī)組2滴水時間Delaystartofcoolingfan冷風(fēng)機(jī)延時開啟Delayshutdownofcoolingfan冷風(fēng)機(jī)延時關(guān)閉Unitrotationtimeinoneoperationandonestandbymode=0:automaticrotation,＞0:timerotation一用一備模式下機(jī)組輪值時間=0：自動輪值，>0：時間輪值Equipmentpoweroffandrestartoperationmode:0:automatic,1:Manual設(shè)備斷電重啟運行模式：0：自動，1：手動Parametersettings參數(shù)Company℃℃℃℃sssshh℃sshN/A是否符合要現(xiàn)場驗收測試方案和報告21222324252627282940ParametertypeColdstoragetemperature1probedisable/enablebutton庫溫1探頭禁用/啟用按鈕Coldstoragetemperature2probedisable/enablebutton庫溫2探頭禁用/啟用按鈕Aircompressor1disable,startbutton壓機(jī)1禁用、啟動按鈕Aircompressor2disable,startbutton壓機(jī)2禁用、啟動按鈕Coldstoragetemperature1temperaturecorrectionColdstoragetemperature2temperaturecorrection庫溫2溫度修正Defrost1temperaturecorrectionDefrost2temperaturecorrection化霜2溫度修正Defrost1probedisable,startbutton化霜1探頭禁用、啟動按鈕Defrost2probedisable,startbutton化霜2探頭禁用、啟動按鈕Unit1defrostingmode0:Electricdefrosting;2:weatheringfrost機(jī)組1化霜模式0：電化霜；2：風(fēng)化霜Unit2defrostingmode0:Electricdefrosting;2:weatheringfrost機(jī)組2化霜模式0：電化霜；2：風(fēng)化霜Controlmode:0:competitionmode;1:averagemode控制模式：0：競爭模式；1:平均模式Aircompressor1pressureprotectiondelay壓機(jī)1壓力保護(hù)延時Aircompressor2pressureprotectiondelay壓機(jī)2壓力保護(hù)延時Humiditytoohigh濕度過高值Humiditytoolow濕度過低值Humidityprobecorrection濕度探頭修正Highandlowhumidityalarmdelay高低濕度告警延時Humidityprobedisable/enablebutton濕度探頭禁用/啟用按鈕Parametersettings參數(shù)CompanyN/AN/AN/AN/A℃℃℃℃N/AN/AN/AN/AN/AsssN/A是否符合要Page58of75現(xiàn)場驗收測試方案和報告Page58of75現(xiàn)場驗收測試方案和報告Confirmthatthetemperatureofthecoldstoragemeetsthedesignrequirementsunderthenormaloperationofthecoldstoragerefrigerationsystem.確認(rèn)冷庫制冷系統(tǒng)正常運行狀態(tài)下冷庫溫度符合設(shè)計要求。Thenumberofuniformdistributionpointsineachwarehouseshallnotbelessthan9.Measurementpointsshallbearrangedateachcornerandcenterofthewarehouse,andthehorizontaldistancebetweeneachtwomeasurementpointsshallnotbemorethan5m.Theverticalspacingshallnotexceed2meters.Sincetheheightofthewarehouseis2.78m,nomeasuringpointsarearrangedattheverticalspacing.每個庫房中均勻性布點數(shù)量不得少于9個，倉間各角及中心位置均需布置測點，每兩個測點的水平間距不得大于5m。垂直間距不得超過2米。因倉庫高度為2.78m，故垂直間距不布測點。Thetemperatureofcoldstoragemeetstherequirements.Page58of75現(xiàn)場驗收測試方案和報告房間名稱及編號room41.51取樣點編號Page60of75現(xiàn)場驗收測試方案和報告Confirmthatthenoiseofthecoldstoragemeetsthedesignrequirementswhentherefrigerationequipmentofthecoldstorageisrunning.確認(rèn)冷庫制冷設(shè)備運行時，冷庫的噪聲符合設(shè)計要求。Forthecleanroomwiththemeasuringpoint1.1mawayfromthegroundandabove15㎡,inadditiontothecenterpoint1,fourdiagonalpointsshallbemeasured,1mawayfromthesidewallrespectively,andthemeasuringpointshallfaceeachcorner.Thenoiseofcoldstoragemeetsthedesignrequirements.冷庫的噪聲符合設(shè)計要求。Page60of75現(xiàn)場驗收測試方案和報告取樣點編號房間名稱及編號room面積(㎡)41.51Page63of75現(xiàn)場驗收測試方案和報告Confirmthattheilluminationofthecoldstoragemeetsthedesignrequirementswhenthelightingisnormallyon.確認(rèn)照明正常開啟狀態(tài)下，冷庫照度符合設(shè)計要求。Ameasurementgridshallbedeterminedandshouldbepositionedtocoverarepresentativeareaoftheworkingplane.Setthetestpointeach1~2mwhiletheroomareaisnotmorethan30㎡.Setthetestpointeach3~6mwhiletheroomareaismorethan30㎡.Andthetestpointshouldaway1mfromwall.Anyobstructionsabovetheworkingplaneshallbenotedinthereport.Theilluminationofcoldstoragemeetsthedesignrequirements.冷庫照度符合設(shè)計要求。Page63of75現(xiàn)場驗收測試方案和報告間名稱及編號Storageroom面積(㎡)45.51取樣點編號>200LuxPage63of75現(xiàn)場驗收測試方案和報告確認(rèn)冷庫系統(tǒng)正常運行時，如果斷電冷庫設(shè)備將停止運行。longeroperateautom確認(rèn)冷庫系統(tǒng)斷電后再供電，冷庫設(shè)備不再自動運行。確認(rèn)冷庫系統(tǒng)斷電期間，系統(tǒng)可設(shè)定參數(shù)不會丟失。啟動冷庫系統(tǒng)系統(tǒng)，記錄關(guān)鍵設(shè)定參數(shù)（用拍照形式）。在冷庫系統(tǒng)正常運行過程時，切斷主電源使系統(tǒng)停止運行（觀察系統(tǒng)狀態(tài)并記錄）。冷庫系統(tǒng)切斷電源后，再重新供電，觀察系統(tǒng)狀態(tài)并記錄。斷電后，冷庫設(shè)備安全停止運行。冷庫系統(tǒng)將不會繼續(xù)運行斷電前運行的程序。新供電后，冷庫系統(tǒng)處于待機(jī)狀態(tài)。重新啟動系統(tǒng)后，系統(tǒng)能保存所有已設(shè)定的參數(shù)?，F(xiàn)場驗收測試方案和報告現(xiàn)場驗收測試方案和報告1234測試步驟/內(nèi)容Whenthesystemisrunningproperly,recordthesettingsofalltheparametersthatcanbeset.Cutofftheelectricitysupply切斷電源Powerrestoration恢復(fù)供電Recordthesettingofallparametersthatcanbesetafterpowerfailureandcomparewiththesettingin7.17operationparameterconfirmation.記錄所有斷電后可設(shè)定參數(shù)的設(shè)置并和7.17運行參數(shù)確認(rèn)中設(shè)置比較。預(yù)期測試結(jié)果和驗收標(biāo)準(zhǔn)Allthesettingsofsettableparameter