生產(chǎn)線自動切割焊接設(shè)備.doc

LINE DESCRIPTION 生產(chǎn)線設(shè)備描述Position 1 設(shè)備一PLASMA CUTTING TABLE 12,000 x 2,500 x 40 mm（等離子切割臺）To cut with plasma technology the steel blank producing trapezium sheet, trianglereinforcement, base plate, etc. It has the following specifications:(采用等離子技術(shù)切割鋼坯，制作梯形板、三角加強(qiáng)筋板、底板等它具有以下規(guī)格：)- Material thickness: Up to 40 mm（材料厚度：最大40毫米）- Maximum blank width: 2,530 mm（最大鋼板寬度：2530毫米）- Maximum blank length: 12,050 mm（最大鋼板長度：12050毫米）- Total slide length: 13,000 mm（全臺長度：13000毫米）- Filter number: 2（過濾器數(shù)量：2個）- Cutting technology: Plasma（切割技術(shù)：等離子）It includes the following equipment:（包含下列設(shè)備：）- No.1 (one) Independent portal bridge（一個獨(dú)立龍門橋架）- No.1 (one) Bevel plasma equipment（一個斜面等離子設(shè)備）- No.1 (one) Master bevel cut mechanical equipment plasma torch group(HYPERTHERM HPR-260)（一個主斜面切割機(jī)械等離子火炬組：海寶HPR-260）- No.12 (twelve) Suction filters(12個抽風(fēng)過濾器)- No. 2 (two) Exhaust filter auto cleaning（2個排氣過濾器自動清洗裝置）- No.1 (one) Air dryer in alumina（1個氧化鋁空氣干燥器）- No.1 (one) CNC control (ESA-GV mod. KVARA 500)（1個計算機(jī)數(shù)字控制器（ESA-GV MOD. KVARA 500）- CAD /CAM ALMA (CAD/CAM )- Electrical panels & control panels(電氣面板和控制面板)Picture no. 1圖片一Position 2 設(shè)備二FLATTENING AND CUT TO LENGTH LINE 1500 x 8 L=14 (The machine starts from coil and inline, completely in automatic without any manipulation, produce trapezium sheet well flattened without mechanical internal stress).（扁平化及切成一定長度的線15008為L =14（本機(jī)開始從線圈和內(nèi)聯(lián)，在自動完全沒有任何操作，產(chǎn)生梯形表扁平化，內(nèi)部無機(jī)械應(yīng)力）。）To prepare the flat sheet rectangular shape and trapezium shape for making poles, on the same line. It has the following specifications:（在同一生產(chǎn)線上準(zhǔn)備長方形和梯形平板作為極點(diǎn)。具備以下規(guī)格：）- Material thickness: 3 8 mm（材料厚度：3到8毫米）- Max coil width: up to 1,600 mm（最大帶卷寬度：最大1600毫米）- Max external coil diameter: 1,600 mm（最大帶卷外徑：1600毫米）- Coil internal diameter minimum: 500 mm（帶卷最小內(nèi)徑：500毫米）- Coil internal diameter maximum700 mm（帶卷最大內(nèi)徑：700毫米）- Coil max weight: 20,000 kg（帶卷最大重量：2000公斤）- Production frequency: 1 trapeze/min（生產(chǎn)頻率：1梯形/分鐘）- Sheet length: 4,000 14,000 mm（板長：4000到14000毫米）- Power installed 200 KW（電力安裝：200KW）It includes the following equipment:（包含以下設(shè)備：）- Loading cradle （上料托架）- Decoiler （開卷機(jī)）- Coil edge readout photoelectric cell（卷帶邊緣判讀機(jī)）- Assembly including Coil Opening and Straightener（輔助設(shè)備包括開卷和調(diào)直）- Entry guide（進(jìn)料導(dǎo)軌）- Edges trimmer（邊際微調(diào)）- Scrape coiler machine（刮削卷取機(jī)）- Flattener with encoder group（平整輥帶編譯器）- Gauging shearing machine, inclinable type（計量剪切機(jī)，可傾式）- Roller Conveyor（滾筒輸送機(jī)）- Entry guide (no.5)（5個進(jìn)料導(dǎo)軌）- Circular blades shearing machine (Trapezium machine)（圓刀片剪切機(jī)（梯形機(jī)）- Pinch roll with Encoder Group（夾送輥帶編譯器）- Exit roller conveyor with lateral stackers（橫向出料滾筒輸送機(jī)）- Electrical panels & control panels（電氣面板和控制面板)Picture no. 2圖片二Position 3 設(shè)備三FLATTENING AND CUT TO LENGTH LINE 2100 x 8 L = 14m(The machine starts from coil and inline, completely in automatic without any manipulation, produce trapezium sheet well flattened without mechanical internal stress). （扁平化及切成一定長度的線15008為L =14（本機(jī)開始從線圈和內(nèi)聯(lián)，在自動完全沒有任何操作，產(chǎn)生梯形表扁平化，內(nèi)部無機(jī)械應(yīng)力）。）To prepare the flat sheet rectangular shape and trapezium shape for making poles, on the same line. It has the following specifications: （在同一生產(chǎn)線上準(zhǔn)備長方形和梯形平板作為極點(diǎn)。具備以下規(guī)格：）- Material thickness: 3 8 mm （材料厚度：3到8毫米）- Max coil width: up to 2,100 mm（最大帶卷寬度：最大到2100毫米）- Max external coil diameter: 2,000 mm（帶卷最大外徑：2000毫米）- Coil internal diameter minimum: 500 mm（帶卷最小內(nèi)徑：500毫米）- Coil internal diameter maximum700 mm（帶卷最大內(nèi)徑：700毫米）- Coil max weight: 25,000 kg（帶卷最大重量：25000公斤）- Production frequency: 1 trapeze/min（生產(chǎn)頻率：1梯形/分鐘）- Sheet length: 4,000 14,000 mm（板長：4000到14000毫米）- Power installed 250 KW（電力安裝：250KW）It includes the following equipment:（包含下列設(shè)備）- Loading cradle （上料托架）- Decoiler （開卷機(jī)）- Coil edge readout photoelectric cell （卷帶邊緣判讀機(jī)）- Assembly including Coil Opening and Straightener- Entry guide- Edges trimmer- Scrap coiler machine- Flattener with encoder group- Gauging shearing machine, inclinable type- Roller Conveyor- Entry guide (no.5)- Pinch roll with Encoder Group- Circular blades shearing machine (Trapezium machine)- Exit roller conveyor with lateral stackers- Electrical panels & control panelsPicture no. 2 Position 4 設(shè)備四4 PRESSES IN LINE SYNCRONIZED - L14m （4段在線同步壓力機(jī)）To bend the trapezium cut on the previous line and realize the sheet that generate the poles. It has the following specifications: - Max dimension of sheet: 2,100 x 14,000 mm（最大板材尺寸：2100 x14000毫米）- Individual machine force: 500 Ton（單個機(jī)器壓力：500噸）- Individual machine table length: 3,575 mm（單個機(jī)器長度：3575毫米）- Throat depth: 12501500 mm（喉深：1250到1500毫米）It includes the following equipment:（包括下列設(shè)備：）- Hydraulic press brakes (4 units in-line)（液壓折彎機(jī)（4臺）- Pole ejector（極點(diǎn)頂桿）- Tool for polygonal pole（多角型極工具）- Electrical panels & control panels（電氣面板和控制面板）Picture no. 3 & 4 圖片三和四 OPTIONAL: （選擇項）- Tools for conical round pole（錐形圓桿工具）Position 5 設(shè)備五MANUAL FEEDING AND UNLOADING SHEET SYSTEM - L14m （手工進(jìn)料和卸料板系統(tǒng)：長度14米）- Max dimension of sheet: 2,000 x 14,000 mm（最大板尺寸：2000 x 14000毫米）It includes the following equipment:（包含以下設(shè)備）- Stack Holding Table（儲料平臺） - Trapezium loading system - Bridge crane (semi automatic)（梯形加載系統(tǒng)，橋式行車，半自動）- Moveable press front and back ball table （移動式正反面壓力球臺）- Blank centering of the sheet under the press brake trough joystick system（）- Pole lifting units (5+5)- Roller conveyor for bended poles（彎曲桿的輥道輸送機(jī)）- Electrical panels & control panels（電氣面板和控制面板）Picture no. 5 圖片五Position 6 設(shè)備六AUTOMATIC FEEDING AND UNLOADING SHEET SYSTEM - L14m （自動進(jìn)料和卸料板系統(tǒng)：長度14米）To mark the trapezium sheet and to feed the 4 synchronized press brake keeping the sheet under control in terms of position. It has the following specifications:- Max dimension of sheet: 2,000 x 14,000 mmIt includes the following equipment:- Stack holding table- Gantry type blank separator-feeder- Press front and back ball table- System for blank centering, marking and automatic management of the sheet under thepress brake (include camera for marking automatic detection)- Blank alignment unit and 5+5 pole lifting units- Roller conveyor for bended poles- Electrical panels & control panels（電氣面板和控制面板）Picture no. 6 圖片六Position 7 設(shè)備七SINGLE WELDING MACHINE FOR SINGLE SHELL POLES（單殼極單焊接機(jī)）To weld the single shell poles trough Submerged Arc welding technology. It has the following specifications:- Material thickness: 3 8 mm- Minimum length of pole: 2,500 mm- Maximum length of pole: 14,000 mm- Minimum pole diameter: 60 mm- Maximum pole diameter: 650 mm- Transversal section: Polygonal, conical- Taper: any- Welding technology: SAWIt includes the following equipment:- No.1 (one) Pole guiding system during welding operations- No.1 (one) Welding machine for single-shell poles- No.1 (one) Pull carriage- No.1 (one) System (Automatic straightening pole)- Electrical panels & control panels（電氣面板和控制面板）Pole straightening in automatic during the welding process trough a systemwith high frequency with inductive variable current, without fire.Picture no. 7 & 8 Position 8 設(shè)備八WELDING MACHINE FOR SINGLE & DOUBLE SHELL POLES（單雙殼極焊接機(jī)）To weld the single shell poles & double shell poles trough MIG-MAG welding technology. Ithas the following specifications:- Material thickness (*):3 8 mm- Minimum length of pole: 4,000 mm- Maximum length of pole: 14,000 mm- Minimum diameter of pole: (Single Shell) 90 mm, (Double Shell) 190 mm- Maximum pole diameter: 1,250 mm- Transversal section: Polygonal, conical- Taper: any- Welding technology: MIG-MAG(*) For thickness less than 10 mm the welding machine is able to weld simultaneously both sides (left and right, pole for high mast) in just one step; for thickness from 10 mm to 12 mm the machine is able only to couple the two shaft without welding, from 10 mm to 12 mm needs to do a second step welding with the joint in vertical position out of this line. We are able to supply also the automatic line for the welding finishing for the high mast with thickness more than 10 mm.It includes the following equipment:（包含以下設(shè)備）- No. 2 (two) Roller conveyor (no. 2+2 rollers)- No. 6 (six) Power rolls on platform- No. 8 (eight) Power rolls- No. 2 (two) Shell Handling and Coupling system- No. 1 (one) Auto welder for both single and two shell poles- No. 1 (one) System (Automatic straightening pole)- No. 1 (one) Pull carriage- Electrical panels & control panels（電氣面板和控制面板）Picture no. 9 & 10 Position 9ROBOTIZED DOOR OPENING PLASMA CUTTING STATIONTo weld the single shell poles & double shell poles trough MIG-MAG welding technology. Ithas the following specifications:- Type of poles: round conical/polygonal- Opening cutting maximum dimension: 660 x 150 mm- Thickness: 36 mm- Poles length min/max: 4,00014,000 mmIt includes the following equipment:- No. 1 (one) Roller conveyor with pole rotating system, referring and locking system (18 rolls)- No. 1 (one) Marking station for pole and door- No. 1 (one) Robotized station for plasma cutting door opening- No. 1 (one) Picking system with magnet for door picking and place- No. 1 (one) Roller conveyor for pole in exit (16 rolls)- Electrical panels & control panels（電氣面板和控制面板）Picture no. 11 & 12 Installation, Commissioning & Training Costs- Plasma cutting table- Cut to length line 1500 x 8 x L14- Cut to length line 2100 x 8 x L14- No. 4 Presses in line synchronized - L1