【BS英國標準word原稿】BS EN 12680-1-2003 Founding Ultrasonic exam Steel castings for general.doc

，如果你需要更多標準可以到/kmust1進行免費查閱。 如果你購買的文檔存在缺頁、字跡模糊、亂碼等情況，請大家通過論壇消息與我聯(lián)系。british standard bs en12680-1:2003founding ultrasonic examination part 1: steel castings for general purposesthe european standard en 12680-1:2003 has the status of abritish standardics 77.040.20 - , , , , , , , , , - , , , , - copyright british standards institutionprovided by ihs under license with bsi - uncontrolled copyno reproduction or networking permitted without license from ihslicensee=alstom industrial gas turbines/5941029100not for resale, 11/24/2006 03:27:53 mstbs en 12680-1:2003national forewordthis british standard is the official english language version ofen 12680-1:2003. it supersedes bs 6208:1990 which is withdrawn.the uk participation in its preparation was entrusted to technical committeeise/nfe/9, foundry technology, which has the responsibility to:aid enquirers to understand the text;present to the responsible international/european committee any enquiries on the interpretation, or proposals for change, and keep the uk interests informed;monitor related international and european developments and promulgate them in the uk.a list of organizations represented on this committee can be obtained on request to its secretary.cross-referencesthe british standards which implement international or european publications referred to in this document may be found in the bsi catalogue under the section entitled “international standards correspondence index”, or by using the “search” facility of the bsi electronic catalogue or of british standards online.this publication does not purport to include all the necessary provisions of a contract. users are responsible for its correct application.compliance with a british standard does not of itself confer immunity from legal obligations.this british standard was published under the authority of the standards policy and strategy committee on5 february 2003 bsi 5 february 2003isbn 0 580 41198 2summary of pagesthis document comprises a front cover, an inside front cover, the en title page,pages 2 to 33 and a back cover.the bsi copyright date displayed in this document indicates when the document was last issued.amd. no.datecommentsamendments issued since publication -,-,- european standard norme europenneeuropische normen 12680-1january 2003ics 77.040.20english versionfounding - ultrasonic examination - part 1: steel castings for general purposesfonderie - contrle par ultrasons - partie 1: pices moules en acier pour usages gnrauxgieereiwesen - ultraschallprfung - teil 1: stahlgussstcke fr allgemeine verwendungthis european standard was approved by cen on 21 november 2002.cen members are bound to comply with the cen/cenelec internal regulations which stipulate the conditions for giving this european standard the status of a national standard without any alteration. up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the management centre or to any cen member.-,-,-this european standard exists in three official versions (english, french, german). a version in any other language made by translation under the responsibility of a cen member into its own language and notified to the management centre has the same status as the official versions.cen members are the national standards bodies of austria, belgium, czech republic, denmark, finland, france, germany, greece, hungary, iceland, ireland, italy, luxembourg, malta, netherlands, norway, portugal, slovakia, spain, sweden, switzerland and united kingdom.european committee for standardization c o m i t eur o p en de nor m a l i s a ti on eur o p i s c h es kom i tee f r nor m ung management centre: rue de stassart, 36 b-1050 brussels 2003 cenall rights of exploitation in any form and by any means reserved worldwide for cen national members.ref. no. en 12680-1:2003 e-,-,-en 12680-1:2003 (e)contentspageforeword .31scope .42normative references .43terms and definitions.44requirements .54.1order information .54.2extent of examination.64.3maximum permissible size of discontinuities.64.4personnel qualification .64.5wall section zones .74.6severity levels .75examination.75.1principles .75.2material.75.3equipment and coupling medium .85.4preparation of casting surfaces for examination .85.5examination procedure .95.6examination report .11annex a (informative) sound-beam diameters .19annex b (informative) types of indications .21bibliography .332copyright british standards institutionprovided by ihs under license with bsi - uncontrolled copyno reproduction or networking permitted without license from ihslicensee=alstom industrial gas turbines/5941029100not for resale, 11/24/2006 03:27:53 msten 12680-1:2003 (e)foreword-,-,-this document (en 12680-1:2003) has been prepared by technical committee cen/tc 190 foundry technol- ogy, the secretariat of which is held by din.this european standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by july 2003, and conflicting national standards shall be withdrawn at the latest by july 2003.within its programme of work, technical committee cen/tc 190 requested cen/tc 190/wg 4.10 inner defects to prepare the following standard:en 12680-1, founding ultrasonic examination part 1: steel castings for general purposes.this is one of three european standards for ultrasonic examination. the other standards are:en 12680-2, founding ultrasonic examination part 2: steel castings for highly stressed components. en 12680-3, founding ultrasonic examination part 3: spheroidal graphite cast iron castings. annexes a and b are informative.according to the cen/cenelec internal regulations, the national standards organizations of the following coun- tries are bound to implement this european standard: austria, belgium, czech republic, denmark, finland, france, germany, greece, iceland, ireland, italy, luxembourg, malta, netherlands, norway, portugal, spain, swe- den, switzerland and the united kingdom.3en 12680-1:2003 (e)1scopethis european standard specifies the requirements for the ultrasonic examination of steel castings (with ferritic structure) for general purposes and the methods for determining internal discontinuities by the pulse-echo tech- nique.this european standard applies to the ultrasonic examination of steel castings which have usually received a grain refining heat treatment and which have wall thicknesses up to and including 600 mm.for greater wall thicknesses, special agreements apply with respect to test procedure and recording levels. this european standard does not apply to austenitic steels and joint welds.2normative referencesthis european standard incorporates by dated or undated reference, provisions from other publications. these normative references are cited at the appropriate places in the text, and the publications are listed hereafter. for dated references, subsequent amendments to or revisions of any of these publications apply to this european standard only when incorporated in it by amendment or revision. for undated references the latest edition of the publication referred to applies (including amendments).en 583-1, non-destructive testing ultrasonic examination part 1: general principles.en 583-2, non-destructive testing ultrasonic examination part 2: sensitivity and range setting.en 583-5, non-destructive testing ultrasonic examination part 5: characterization and sizing of discon- tinuities.en 12223, non-destructive testing ultrasonic examination specification for calibration block no. 1.en 12668-1, non-destructive testing characterization and verification of ultrasonic examination equipment part 1: instruments.en 12668-2, non-destructive testing characterization and verification of ultrasonic examination equipment part 2: probes.en 12668-3, non-destructive testing characterization and verification of ultrasonic examination equipment part 3: combined equipment.en 27963, welds in steel calibration block no. 2 for ultrasonic examination of welds (iso 7963:1985).3terms and definitionsfor the purposes of this european standard, the following terms and definitions apply.noteother terms and definitions used in this european standard are given in en 583-1, en 583-2, en 583-5 anden 1330-4.3.1reference discontinuity echo sizesmallest indication to be recorded during the assessment phase of an ultrasonic examination, usually expressed as an equivalent flat-bottomed hole diameter4-,-,-copyright british standards institutionprovided by ihs under license with bsi - uncontrolled copyno reproduction or networking permitted without license from ihslicensee=alstom industrial gas turbines/5941029100not for resale, 11/24/2006 03:27:53 msten 12680-1:2003 (e)3.2point discontinuitydiscontinuity, the dimensions of which are smaller than or equal to the sound-beam widthnotedimensions in this standard relate to length, width and/or dimension in through-wall direction.3.3complex discontinuitydiscontinuity, the dimensions of which are larger than the sound-beam widthnotedimensions in this standard relate to length, width and/or dimension in through-wall direction.3.4planar discontinuitydiscontinuity having two measurable dimensions3.5volumetric discontinuitydiscontinuity having three measurable dimensions3.6special rim zoneouter rim zone part with special requirements (for e.g. machined surfaces, higher stresses, sealing surfaces)3.7production weldingany welding carried out during manufacturing before final delivery to the purchaser3.7.1joint welding-,-,-production welding used to assemble components together to obtain an integral unit3.7.2finishing weldingproduction welding carried out in order to ensure the agreed quality of the casting4requirements4.1order informationthe following information shall be available at the time of enquiry and order (see also en 583-1): the areas of the casting and the number or percentage of castings to which the ultrasonic examination require- ments apply (examination volume, extent of examination); the severity level to be applied to the various zones or areas of the casting (acceptance criteria); requirements for a written examination procedure; whether there are any additional requirements for the examination procedure, see also copyright british standards institutionprovided by ihs under license with bsi - uncontrolled copyno reproduction or networking permitted without license from ihslicensee=alstom industrial gas turbines/5941029100not for resale, 11/24/2006 03:27:53 msten 12680-1:2003 (e)4.2extent of examinationthe casting shall be examined so that the agreed areas are totally covered (insofar as this is possible from the shape of the casting) by the use of the best applicable examination technique.for wall thicknesses greater than 600 mm, agreement shall be made between the parties concerned on the exami- nation procedure and also on the recording and acceptance levels.4.3maximum permissible size of discontinuities4.3.1limits of acceptance for planar discontinuities mainly orientated perpendicular to the surfacethe limits of acceptance for planar discontinuities are given in figure 1. indications with measurable dimensions are not permissible as severity level 1.the largest dimension in through-wall direction shall not exceed 10 % of wall thickness, except indications with a measurable length 10 mm. such indications shall not exceed a dimension in through-wall direction of 25 % of wall thickness or 20 mm.the greatest distance between indications as criterion for evaluation as single indication or indication area perpen- dicular or lateral to the surface shall be 10 mm.for an area with measurable length and non-measurable dimension in through-wall direction, this non-measurable dimension shall be taken as 3 mm and the area be calculated:a = 3 l(1)where a is the area of indication expressed in square millimetres; 3 is the taken width in millimetres; l is the measurable length expressed in millimetres.4.3.2limits of acceptance for volumetric discontinuitiesthe limits of acceptance for volumetric discontinuities are given in table 1. any discontinuity exceeding one of the criteria shall be considered as unacceptable.4.3.3maximum permissible discontinuities in the case of radiographic examination of the casting carried out as a supplement to ultrasonic examinationunless otherwise agreed by the time of enquiry and order, when, after conducting the radiographic and the ultra- sonic examination in combination, it has been demonstrated that a discontinuity is situated in the core zone, this additional information makes the discontinuity acceptable at one level less severe, e.g. severity level 3 instead of 2 for radiographic examination, see en 1559-2.4.4personnel qualificationit is assumed that ultrasonic examination is performed by qualified and capable personnel. in order to prove this qualification, it is recommended to certify personnel in accordance with en 473.6-,-,-copyright british standards institutionprovided by ihs under license with bsi - uncontrolled copyno reproduction or networking permitted without license from ihslicensee=alstom industrial gas turbines/5941029100not for resale, 11/24/2006 03:27:53 msten 12680-1:2003 (e)4.5wall section zonesthe wall section shall be divided into zones as shown in figure 2. these sections relate to the dimensions of the casting ready for assembly (finish machined).4.6severity levelsif the purchaser specifies different severity levels in different areas of the same casting, all of these areas shall be clearly identified on the purchasers drawing and shall include: all necessary dimensions for accurate location of zones; the full extent of all weld preparations and the thickness of any special rim zone. severity level 1 is only applied to weld preparations and