污水處理廠運行維護(hù)手冊范本

目錄

J概述.................................................................................I

L1城市概況..................................................................1-1

1.1.1位置及地理情況概述......................................................1-1

1.1.2城市規(guī)劃................................................................1-1

1.1.3給水、排水專業(yè)規(guī)劃及現(xiàn)狀...............................................1-1

1.L3.1給水、排水現(xiàn)狀........................................................1-1

113.2給水、排水規(guī)劃........................................................1-1

1.L4污水處理工程設(shè)計服務(wù)人口和服務(wù)面積....................................1-1

L2污水廠概述................................................................1-1

1.21概況.....................................................................1-1

1.22進(jìn)水水質(zhì)設(shè)計指標(biāo)........................................................1-1

1.23出水水質(zhì)控制指標(biāo)........................................................1-1

1.24污水和污泥處理工藝和工藝流程...........................................1-1

13污水處ST組織結(jié)構(gòu)........................................................1-1

2排水許可和運行考核..........................................................2-1

21批準(zhǔn)文件..................................................................2-1

21.1污水處理廠環(huán)境影響評價.................................................2-1

21.1.1批文單位、文號、日期................................................

21.1.2主要內(nèi)容..............................................................2-1

21.2污水處理廠排放口批準(zhǔn)文件...............................................2-1

21.21批文單位、文號、日期.................................................2-1

21.22主要內(nèi)容..............................................................2-1

22排水公司對污水廠的監(jiān)控指標(biāo)...............................................2-1

221水質(zhì)監(jiān)控指標(biāo)...........................................................2-1

23排水公司對污水處理廠業(yè)績考核指標(biāo).........................................2^

3系統(tǒng)初次運行................................................................A1

3.1系統(tǒng)初次運行前提條件......................................................A1

3.1.1人員培訓(xùn)工作...........................................................3-1

3.1.2各單元處理構(gòu)筑物內(nèi)的清理、防腐和設(shè)備緊固...............................3-1

3.1.3系統(tǒng)單機(jī)調(diào)試、構(gòu)筑物滲水測試...........................................3-1

3.1.4檢驗進(jìn)出水條件.........................................................3-1

3.1.5復(fù)核設(shè)計負(fù)荷時工藝流程的過水能力.......................................3-1

3.1.6系統(tǒng)聯(lián)動...............................................................3-2

3.2活性污泥培養(yǎng)..............................................................X

321接種污泥...............................................................3-2

3.22活性污泥馴化（以氧化溝為例）...........................................3-2

3.23分析控制參數(shù)和計劃.....................................................?

3...................................................................................................................................3系統(tǒng)正常運行.—

A污水處理廠［云行與維護(hù).......................................................4-1

41運行調(diào)度.................................................................I

41.1運行調(diào)度概述...........................................................4-1

41.2操作規(guī)程...............................................................1

41.21每班巡檢及運行調(diào)整....................................................1

41.22故障調(diào)度.........................................................I

41.23開機(jī)及關(guān)機(jī)程序......................................................

4L3記錄.............................................................4-6

41.4技術(shù)指標(biāo)...............................................................4

42進(jìn)出水泵站（以潛水泵為例）...............................................4-7

421操作規(guī)程...............................................................4-7

421.1啟動前檢查........................................................4^-7

421.2開機(jī)操作.........................................................4-7

42L3巡檢............................................................日

421.4停機(jī)操作.............................................................M

421.5潛水泵的停用和起吊....................................................4-^8

422維護(hù)保養(yǎng)...............................................................4-8

4221維護(hù)保養(yǎng)內(nèi)容和頻率....................................................4-8

4222集水井的清理和頻率....................................................1

423維護(hù)保養(yǎng)記錄表.........................................................4^）

424安全技術(shù)...............................................................I

425技術(shù)指標(biāo)..............................................................4H0

43粗、細(xì)格柵運行與維護(hù)....................................................II

43.1操作規(guī)程..............................................................4-11

43.2巡檢....................................................................4-11

43.3清（運）渣程序........................................................-12

43.4維護(hù)保養(yǎng)..............................................................12

43.41維護(hù)內(nèi)容............................................................4-12

43.42維護(hù)記錄表..........................................................4-12

43.5安全技術(shù)..............................................................4-12

4.3.6技術(shù)指標(biāo)...............................................................4-12

44沉砂池（以旋流沉砂池為例）..............................................異13

441操作程序..............................................................4-13

442巡檢...................................................................4H3

443維護(hù)保養(yǎng)..............................................................-14

443.1維護(hù)內(nèi)容..........................................................4H4

443.2維護(hù)記錄表..........................................................4-14

444安全技術(shù)..............................................................4-14

445技術(shù)指標(biāo)............................................................-15

45生物處理單元（以氧化溝為例）............................................4-16

45.1操作規(guī)程..............................................................4-16

45.L1開機(jī)前檢查..........................................................右16

45.1.1機(jī)操作...............................................................4H6

4.5.1.2...........................................................................................................................................4-16

45.1.3巡檢.................................................................4-16

45.1.4停機(jī)操作.............................................................4-17

45.2維護(hù)保養(yǎng)..............................................................-18

45.21維護(hù)內(nèi)容...........................................................4H8

45.22維護(hù)記錄表...........................................................4-18

45.3安全技術(shù).............................................................4-18

4.5.4技術(shù)指標(biāo)...............................................................4-18

46二沉池..................................................................40

461操作規(guī)程..............................................................4-20

461.1啟動操作.............................................................A20

461.2巡檢..................................................................4-21

46L3停機(jī)操作.............................................................4-21

462日常維護(hù)..............................................................4^1

4621維護(hù)內(nèi)容和頻率......................................................4-21

4622維護(hù)記錄表..........................................................4-21

463安全技術(shù)..............................................................^-21

464技術(shù)指標(biāo)..............................................................4-22

47消毒......................................................................4-^3

47.1操作規(guī)程..............................................................E

47.1.1確定加氯量.........................................................上23

47.1.2開機(jī)步驟.............................................................4-23

47.1.3巡檢................................................................4-24

47.2維護(hù)保養(yǎng)...............................................................^4

47.3安全技術(shù)...............................................................^4

47.4技術(shù)指標(biāo)...............................................................324

48化學(xué)除磷（若有）.........................................................4-25

4&1操作規(guī)程..............................................................4/5

4&1.1化學(xué)藥劑溶解和配制..................................................4-25

481.2開機(jī)操作............................................................4-^5

4.&1.3巡檢.................................................................4-^5

4&1.4停機(jī)操作............................................................E

482維護(hù)保養(yǎng)............................................................妙26

4821維護(hù)保養(yǎng)的內(nèi)容和頻率..............................................g6

4&22維護(hù)記錄表........................................................上26

4.&3安全技術(shù)............................................................4—26

4&4技術(shù)指標(biāo)..............................................................4-26

49鼓風(fēng)機(jī)房的操作運行（若有）..............................................627

49.1操作規(guī)程..............................................................4-^7

49.L1開機(jī)操作............................................................4-27

49.L2巡檢.................................................................4-^7

49.1.3停機(jī)操作..........................................................上28

49.2維護(hù)保養(yǎng)..............................................................4-28

4.9.21維護(hù)保養(yǎng)的內(nèi)容......................................................4-^8

49.22維護(hù)保養(yǎng)記錄表......................................................78

49.3安全技術(shù)..............................................................18

49.4技術(shù)指標(biāo)..............................................................328

410回流污泥泵房............................................................4-^9

410.1操作規(guī)程.............................................................4r-29

4.10.2巡檢..................................................................4-29

410.3維護(hù)保養(yǎng).............................................................4-29

410.3.1維護(hù)保養(yǎng)的內(nèi)容和頻率...............................................4-29

410.3.2維護(hù)保養(yǎng)紀(jì)錄表.....................................................30

410.4安全技術(shù).............................................................4^0

411污泥脫水間運行操作與維護(hù)（以帶式壓濾機(jī)為例）..........................4^1

411.1操作規(guī)程.............................................................H

411.L1混凝劑的配制.......................................................4-^1

411.1.2開機(jī)操作...........................................................471

4.11.L3巡檢................................................................4^1

411.14停機(jī)操作.........................................................4T2

411.2維護(hù)保養(yǎng).............................................................T2

4H.21維護(hù)保養(yǎng)的內(nèi)容和頻率...............................................32

411.22維護(hù)保養(yǎng)記錄表.....................................................N3

4.11.3安全技術(shù)...........................................................4—53

4.11.4技術(shù)指標(biāo)...........................................................4T3

411.5脫水后污泥的處置.....................................................T3

412電氣設(shè)備運行與維護(hù).....................................................4-^4

4121高壓配電裝置運行維護(hù).................................................4T4

4121.1運行前檢查......................................................4-^4

412L2巡檢.........................................................4-^4

4121.3維護(hù).........................................................4-^4

4122電機(jī)控制柜...........................................................4-35

41221運行前檢查......................................................475

41222巡檢.........................................................35

41223維護(hù).........................................................4^6

4123電動機(jī)運行使用的監(jiān)視與維護(hù)...........................................36

4124變頻器的調(diào)試若有）...................................................17

4125二次設(shè)備的操作與維護(hù).................................................4-^8

4126電氣設(shè)備維護(hù)保養(yǎng)記錄表：..............................................49

4127安全技術(shù).............................................................4-^9

,5椅修.........................................................................H

5.1控制系統(tǒng)..................................................................5-1

5.1.1FW系統(tǒng)的計劃檢修.....................................................

5.1.2在線儀表的維護(hù)與調(diào)校....................................................y-i

5.1.21校驗與標(biāo)定............................................................卜

5.1.22故障維修及部件更換...................................................卜

5.1.23檢修記錄..............................................................卜

5.2機(jī)械設(shè)備檢修..............................................................5-5

5.21計劃性檢修.............................................................5-5

5.22機(jī)械設(shè)備故障維修.......................................................A5

5.23檢修規(guī)程...............................................................65

5.3電氣設(shè)備檢修............................................................

5.3.1高壓配電裝置的檢修.....................................................5-5

5.3.2電機(jī)控制中心的檢修.....................................................5-6

5.3.21電機(jī)檢修..........................................................5Hs

5.4污水處理廠建筑物的檢修....................................................5-7

5.41建筑物的維護(hù)...........................................................A7

5.42建筑物的檢修.........................................................A7

5.43建筑物維護(hù)和檢修的管理.................................................5-7

5.44構(gòu)筑物的維護(hù).........................................................5-7

5.45構(gòu)筑物的檢修...........................................................5^8

5.46構(gòu)筑物的維護(hù)和檢修的管理...............................................A8

5.5檢修紀(jì)錄表和檢修驗收單...................................................5-8

心化驗室分析與采樣............................................................6-1

61污水處理廠運行參數(shù)的監(jiān)測和考核...........................................&-1

61.1運行參數(shù)的監(jiān)測指標(biāo)....................................................

61.2出廠水與污泥監(jiān)測......................................................84

62污水處理監(jiān)測分析方法......................................................命

63水樣的采集保存和運輸轉(zhuǎn)移.................................................8

63.1采樣容器...............................................................2

63.2樣品采集...............................................................7

63.3樣品保存和管理.........................................................會

63.3.1樣品保存.............................................................I

63.3.2樣品管理.............................................................『5

64儀器和設(shè)備................................................................a5

641檢定、校準(zhǔn)和操作.......................................................2

65樣品檢測..................................................................6-6

65.1外界干擾...............................................................(r-6

65.2記錄和計算.............................................................代

66安全技術(shù)..................................................................6-6

67維護(hù)保養(yǎng)..................................................................I

68質(zhì)量控制和質(zhì)量保證........................................................6-7

6&1標(biāo)準(zhǔn)曲線的繪制和檢驗...................................................g

6&2平行樣分析.............................................................海

6&3標(biāo)準(zhǔn)物質(zhì)對比分析.......................................................D

J事故預(yù)案.....................................................................7-1

7.1事故預(yù)案管理..............................................................7-1

7.1.1事故預(yù)案一般要求.......................................................7-1

7.1.2事故預(yù)案的一般程序和參與者.............................................X

7.2未處理廢水溢流............................................................7-1

7.3事故預(yù)案的其它方面........................................................7-1

7.3.1電氣和機(jī)械設(shè)備故障.....................................................7-1

7.3.2火災(zāi).....................................................................M2

7.3.3停電.....................................................................7-2

7.3.4地震.....................................................................”

7.3.5其它故障................................................................7T

7.4事故預(yù)案的宣講、演練、評估與修訂.........................................7^

_83事管理.....................................................................8-1

&1目的.......................................................................8-1

&2變更類型..................................................................8-1

&3變更申請..................................................................8-1

&4變更審批..................................................................8-1

&5變更實施..................................................................8-1

86變更驗收..................................................................8-^

&7變更記錄..................................................................8^

&8變更培訓(xùn)I................................................................N

3庫存..........................................9~1

9.1庫存管理..................................................................9-1

9.1.1物資申請................................................................A1

9.1.2物資采購................................................................>1

9.1.3物資驗收................................................................A1

9.1.4物資保管和發(fā)放..........................................................A2

9.1.5庫存清單................................................................9-2

9.2配件需求和供應(yīng)商..........................................................9^

9.21配件需求和供應(yīng)商........................................................9^

9.22供應(yīng)商評價..............................................................”

9.3生產(chǎn)用化學(xué)藥劑的需求和供應(yīng)商.............................................9-3

9.3.1化學(xué)藥劑的需求和供應(yīng)商.................................................”

9.3.2供應(yīng)商評估..............................................................”

9.4實驗室用化學(xué)藥劑和易損件的需求和供應(yīng)商...................................”

9.41化學(xué)藥劑的需求和供應(yīng)商.................................................”

9.42供應(yīng)商評估..............................................................X

JD安全管理...................................................................10-1

1Q1概述.....................................................................10-1

1Q2電氣設(shè)備的安全要求......................................................10-3

1Q3化學(xué)品管理的安全防護(hù)..................................................

10.3.1混凝劑J(網(wǎng).......................................................

10.3.1.1材料安全資料表......................................................10^

10.3.1.2使用IWJ管理規(guī)定................................................1(M

10.3.2液氯...................................................................10-3

10.3.21材料安全資料表.....................................................1（H>

10.3.22使用液氯的管理規(guī)定.................................................10^

1Q4狹小空間內(nèi)的安全操作..................................................10^

10.41污水處理廠有限空間定義...............................................10-5

10.4.2作業(yè)要求...........................................................10-5

1Q5防護(hù)用品................................................................10-5

10.5.1防護(hù)用品的發(fā)放.......................................................10-5

10.5.2防護(hù)用品的判廢.......................................................10^

10.5.21判廢原則...........................................................10^

10.5.22判廢程序...........................................................10^

1Q6外來人員的安全管理......................................................10-6

10.61保安管理.............................................................10-6

10.62臨時工作人員.........................................................10H5

10.63外來施工人員.........................................................10-6

10.64來廠參觀人員.......................................................10-7

1Q7各級員工安全職責(zé)........................................................10-7

10.7.1廠長（經(jīng)理）安全職責(zé).................................................10-7

10.7.2工人安全職責(zé)：.......................................................10-8

JJ管理絹織和崗位職責(zé)........................................................UT

111污水處理長組織結(jié)構(gòu)圖....................................................H-1

112崗位職責(zé)范圍............................................................11-1

11.21污水廠廠長...........................................................11-1

11.22污水廠廠長行政助理...................................................11-2

11.23污水廠廠長技術(shù)助理...................................................11—

11.24運行部中控室）負(fù)責(zé)人...............................................117

11.25化驗室負(fù)責(zé)人.........................................................H-3

11.26動力維修部負(fù)責(zé)人.....................................................1W

12污水處理廠公用設(shè)施........................................................12-1

121工藝管道系統(tǒng)............................................................12-1

122供水、消防系統(tǒng)..........................................................12-1

123雨水、污水系統(tǒng)..........................................................12^

124大門、圍墻..............................................................12-^

125道路和照明............................................................12-2

126供電、通信線網(wǎng)及其防雷..................................................12^

127綠化、宣傳欄............................................................12^

J3污水處理廠環(huán)境管理........................................................13-1

H1環(huán)境準(zhǔn)則................................................................13-1

13.2固體廢棄物..............................................................13-1

133廢棄的化學(xué)藥品..........................................................13-^

13.4廢油....................................................................IX

13.5衛(wèi)生管理................................................................15-2

13.6綠化管理...............................................................13-^2

14污水處理廠檔案管理........................................................14-1

141檔案管理的一般要求......................................................1^-1

142技術(shù)檔案................................................................14^

1421已批準(zhǔn)的初步設(shè)計圖、設(shè)計說明書與運行說明書和竣工圖..................14-2

1422土建工程卡............................................................14-2

14.23設(shè)備卡片..............................................................14-2

1424儀器、儀表卡..........................................................14-2

143收發(fā)文檔案..............................................................14-3

143.1收文記錄..............................................................H

143.2發(fā)文記錄..............................................................II

144運行檔案..............................................................1j

1441各類年度生產(chǎn)計劃、季度生產(chǎn)計劃、月度生產(chǎn)計劃.......................IX

1442事故檔案............................................................14-4

1443檢修紀(jì)錄............................................................14-^

14.44水質(zhì)分析原始記錄和分析報告.........................................14-4

1445交接班登記簿..........................................................14-4

1446巡檢記錄表...........................................................14-1

1447財務(wù)報表....................................................