Measure -(產(chǎn)品報廢等故障成本降低)

Measure階段目錄數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析M-1數(shù)據(jù)收集規(guī)劃表M-2MSA量測系統(tǒng)分析M-3數(shù)據(jù)收集M-4能力分析M-5小結(jié)1M-1-1數(shù)據(jù)收集規(guī)劃表數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析2M-1-2數(shù)據(jù)收集規(guī)劃表數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析3一、目的：依關(guān)鍵品質(zhì)特性

-1.烘焦﹐起泡﹐破損等外觀判定執(zhí)行量測系統(tǒng)分析，降低人員、設(shè)備的變異，力求資料收集的客觀與正確。二、時間：2006.05

～2003.06三、人員：

四、地點：維修室

五、MSA執(zhí)行重點：

(一).MSA人員篩選設(shè)定

(二).教育訓練

(三).測驗評核:未達90%,須重新訓練後再評核

(四).記錄並歸檔M-2-1MSA規(guī)劃數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析4確定評估項目建立標準樣本樣本編號建檔人員MSA實測測試數(shù)據(jù)分析投入檢測定期資格能力評鑑選擇適當檢測人員MSA教育訓練合格判定NGOK合格判定OKNGM-2-2MSA作業(yè)流程圖鑑別數(shù)據(jù)與範圍數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析5M-2-3MSA計畫數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析6M-2-4MSA計數(shù)數(shù)據(jù)數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析7M-2-5MSA計數(shù)分析圖數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析8Appraiser#Inspected#MatchedPercent95%CIH7649201995.00(75.13,99.87)H3591201995.00(75.13,99.87)H6704201890.00(68.30,98.77)#Matched:Appraiseragreeswithhim/herselfacrosstrialsAppraiser#Inspected#MatchedPercent95%CIH7814201790.00(62.11,96.79)H8527201995.00(75.13,99.87)H0999201890.00(68.30,98.77)#Matched:Appraiser'sassessmentacrosstrialsagreeswiththeknownstandard.M-2-6MSA計數(shù)分析數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析9 計數(shù)數(shù)據(jù)統(tǒng)計分析判定:

量測人員與標準值的一致性分別為:

H7649等95%≧90%,可接受；

H6704等90%=90%,可接受，

但需注意有誤判可能；

無85%≦90%不可接受，

需再訓練並重測M-2-7MSA計數(shù)分析判定數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析10M-2-12MSA合格人員名冊數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析11M-2-13MSA結(jié)論數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析MSA結(jié)論﹕通過烘焦﹐起泡﹐破損等外觀判定執(zhí)行量測系統(tǒng)分析，確定了9名合格人員﹐避免人員疏忽使判定數(shù)據(jù)不穩(wěn)定。12數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析M-3-1數(shù)據(jù)收集-計數(shù)(PCBA報廢)

2005.10-2006.03MB產(chǎn)量﹕2,826,535﹐KB產(chǎn)量﹕4,842,45613M-3-1數(shù)據(jù)收集-計數(shù)(PCBA報廢)

數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析2005.10-2006.03MB產(chǎn)量﹕2,826,535﹐KB產(chǎn)量﹕4,842,45614M-3-2數(shù)據(jù)收集-計數(shù)

(報廢金額)數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析15M-3-2數(shù)據(jù)收集-計數(shù)

(材料報廢)數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析16M-3-2數(shù)據(jù)收集-計數(shù)

(材料報廢)數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析17M-3-3數(shù)據(jù)收集-計量

數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析18M-3-3數(shù)據(jù)收集-計量

數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析SOP文件參考﹕熱風槍:345℃~355℃19M-3-3數(shù)據(jù)收集-計量

數(shù)據(jù)收集規(guī)劃表MSA數(shù)據(jù)收集能力分析20M-5Measure階段小結(jié)工作重點:MSA、收集