衛(wèi)生水系統(tǒng)調(diào)試程序

1、Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 2 of 23序號 目錄 頁碼NO CONTENTS PAGE1.0 SYSTEM DESCRIPTION 3 系統(tǒng)簡介2.0 PURPOSE 4 調(diào)試目的3.0 REFERENCE 4 參考資料4.0 EQUIPMENT REQUIRED 4 調(diào)試器材5.0 VERIFICATION BEFORE COMMISSIONING 5

2、 調(diào)試前驗證項目5.1 Mechanical Completion Verification 5 機械完工驗證 5.2 Electrical Completion Verification 5 電氣完工驗證 5.3 System（Equipment）Completion Verification 5 系統(tǒng)（設(shè)備）完整驗證 5.4 Commissioning Personnel Deployment 5 調(diào)試人員配備要求 6.0 COMMISSIONING PROCEDURE 7 調(diào)試程序6.1 Checklist Before Commissioning 7 調(diào)試前檢查項目6.2 Unit C

3、ommissioning 7 裝置調(diào)試7.0 TABLES 9表格 Table 1.0 Sewage Collecting Unit (VACUUM UNIT) Specification Data 9 表1.0污水收集裝置（真空裝置）規(guī)格數(shù)據(jù) Table 2.0 TEST DATA FOR VACUUMARATOR #1&#2 AND DISCHARGE PUMP 10 表2.0真空粉碎泵和排出泵試驗數(shù)據(jù) Table 2.1 VACUUM TEST DATA 10 表2.1真空試驗數(shù)據(jù)表 Table 3.0 BLACK WATER FLUSHING SYSTEM TESTING 11

4、 表3.0墨水沖洗系統(tǒng)試驗Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 3 of 238.0 TEST ACCEPTANCE 23 試驗驗收單Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU

5、2000E-02/03Page 4 of 231.0 SYSTEM DESCRIPTION 系統(tǒng)簡介 The Sanitary Water System is located in the Sewage Treatment Room. This system covers the Black Water collection from the Accommodation toilet system. Grey water is feed directly to the Sewage Treatment Tank. 衛(wèi)生水系統(tǒng)布置在右舷散裝罐和污水處理裝置室中，這個系統(tǒng)包括了來自生活區(qū)的黑水收集

6、，灰水直接引到污水處理裝置。 It comprises of one Sewage Collecting Unit (Vacuum Unit) consisting of 2 Vacuumarators, 1 discharge pump and a Sewage Collecting Tank. 系統(tǒng)包括一個污水收集裝置（真空裝置），它含有2臺真空粉碎泵、1臺污水排出泵和1個污水儲存柜。 Black Water will be channel to the Sewage Collecting Unit (Vacuum Unit). It will then be pump to the Se

7、wage Treatment Unit for the proper sewage treatment before discharging overboard or to shore connection. From the Collecting Unit, the sewage could also be pump direct to overboard or shore connection. 黑水經(jīng)管道引入污水收集裝置（真空裝置），然后被泵到污水處理裝置。在排到舷外或岸連接之前進行適當?shù)匚鬯幚?。從收集裝置，污水也可以直接排到舷外或岸連接。 Grey Water will be cha

8、nnel direct to overboard or to the Sewage Treatment Unit. 灰水可直接排到舷外或排到污水處理裝置。 Sewage Treatment Unit will be covered under the Procedure Number DNS307 940 1420GY Sewage Treatment Unit. 污水處理裝置的調(diào)試見污水處理裝置調(diào)試程序DNS307-940-1420GY。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system com

9、missioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 5 of 232.0 PURPOSE 調(diào)試目的2.1 To ensure correct installation of Sanitary Piping and Sewage Collecting Unit. 確保衛(wèi)生管道和污水收集裝置的正確安裝。2.2 To ensure all Level cut-in/cut-out units had been set to within the correct working parameters. 確保所有液位接通/切斷裝置已經(jīng)在正確的工

10、作參數(shù)之內(nèi)設(shè)定。2.3 To check for leaks in the vacuum system. 檢查真空系統(tǒng)的泄漏。2.4 To ensure correct operation of toilet flushing. 確保廁所沖洗正確工作。3.0 REFERENCE 參考資料3.1 OPERATION AND MAINTENANCE MANUALS操作和維修手冊3.1.1 Jets Vacuum Sanitary Unit Operating Manual噴射式真空衛(wèi)生系統(tǒng)操作手冊3.2 ENGINEERING DRAWINGS工程圖3.2.1 LQ Black Water &am

11、p; Grey Water System (1572-P532-101-01)上層建筑黑水及灰水系統(tǒng)圖3.2.2 Sanitary Treatment Device Piping System (1572-P532-001-01)衛(wèi)生水處理裝置系統(tǒng)圖3.2.3 Compressed Air Piping System (1572-P456-001-0102)壓縮空氣系統(tǒng)圖3.2.4 Sea Water Piping System (1572-P463-003-01)海水系統(tǒng)圖3.2.5 Starboard P-tank Room & Sewage Treatment Room Equi

12、pment Plans & Sections (1572-M402-008-01)右散裝罐和污水處理裝置室設(shè)備布置圖4.0 EQUIPMENT REQUIRED 調(diào)試器材4.1 Voltmeter 電壓表4.2 Pressure gauge壓力表4.3 Communication Sets通訊裝置Note: All test instruments shall bear evidence of calibration within 12 months of test.注意：要求所有的測試儀器應(yīng)在12個月的有效校準期內(nèi)。Dalian Shipbuilding Industry Co.,L

13、tdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 6 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK5.0VERIFICATION BEFORE COMMISSIONING調(diào)試前驗證項目5.1Mechanical Completion Verification機械完工驗證 ·Black Water Port Toilet & Pipe system 黑水左舷廁所和管系 ·Black Water St

14、bd Toilet & Pipe system 黑水右舷廁所和管系 ·Black Water from Hospital 來自病房的黑水 ·Grey Water from Hospital 來自病房的灰水 ·Grey Water Port Toilet & Pipe system 灰水左舷廁所和管系 ·Grey Water Stbd Toilet & Pipe system 灰水右舷廁所和管系 ·Grey Water from Galley Piping System 來自廚房的灰水管系 ·Sanitary S

15、ystem (Vacuum Unit) 衛(wèi)生系統(tǒng)（真空裝置） ·Sanitary System Toilet piping flushing system 衛(wèi)生系統(tǒng)廁所管路沖洗系統(tǒng) ·Fresh Water Piping System 日用淡水管系 ·Sanitary 衛(wèi)生單元 ·De-greasing Unit and Sewage Storage Tank 撇油器和污水儲存柜 ·Dirty Oil Tank at Inner Bottom 內(nèi)底污油艙5.2Electrical Completion Verification電氣完工驗證

16、83;Cable Installation 電纜安裝·Vacuum Unit 真空裝置 ·Dirty Oil Tank at Inner Bottom Level Alarm 內(nèi)底污油艙液位報警Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 7 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK·Sewage Storage Tan

17、k & Discharge Pump Control System. 污油儲存柜及排污泵自動控制系統(tǒng)·Fresh Water Piping System 日用淡水系統(tǒng)5.3System（Equipment）Completion Verification系統(tǒng)（設(shè)備）完整驗證5.4Commissioning Personnel Deployment調(diào)試人員配備要求Ensure required personnel are stationed at the Sanitary Unit.確保在衛(wèi)生裝置處安排有所需人員。Ensure required personnel are sta

18、tioned at the Accommodation area.確保在生活區(qū)安排有所需人員。Ensure required personnel are stationed at the International Shore Connection.確保在國際通岸接頭處安排有所需人員。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 8 of 23項目ITEM試驗內(nèi)容DESCRI

19、PTION確認CHECK6.0COMMISSIONING PROCEDURE調(diào)試程序6.1Checklist Before Commissioning調(diào)試前檢查項目QUARTERS SANITARY PIPING生活區(qū)衛(wèi)生管系6.1.1.1Ensure that all the sanitary piping and valves are completed.確保所有衛(wèi)生管系和閥門完工。6.1.1.2Checked that the vents are not clogged.檢查透氣暢通。6.1.1.3Ensure communication is established between p

20、ersonnels involved.確保相關(guān)人員之間建立了通訊。6.1.2SANITARY SYSTEM (VACUUM UNIT)衛(wèi)生系統(tǒng)（真空裝置）6.1.2.1Ensure the completion and pre-commissioning of the Vacuum Unit has been carry-out.確保真空裝置完工并已經(jīng)進行了預(yù)調(diào)試。6.1.2.2Ensure the Vacuum Unit is cleaned.確保真空裝置是清潔的6.1.2.3Ensure the level transmitter and pump cut-in/cut-out switc

21、h has been calibrated.確保液位傳感器和泵起動/停止開關(guān)已經(jīng)校準。6.1.2.4Ensure the compressed air system is available.確保壓縮空氣系統(tǒng)可用。6.2Unit Commissioning裝置調(diào)試VACUUM UNIT STARTING UP真空裝置起動.1Check/fill water in collecting tank/vacuumarator or liquid seal tank.檢查并在收集柜/真空粉碎泵或液體密封罐中加水。.2Check that valves between vacuumarator and

22、pressure switches/manometers/ manifold are open.檢查真空粉碎泵與壓力開關(guān)/壓力計/總管之間的閥是打開的。.3Check that all valves between collecting tank and sewage treatment unit or liquid seal tank are open.檢查收集柜和污水處理裝置或液體密封罐之間的所有閥是打開的。.4Check that inlet/outlet valves on discharge pump are open.檢查排出泵的進出口閥是打開的。.5Check that pres

23、sure switch/manometere valves are open.檢查壓力開關(guān)/壓力表閥是打開的。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 9 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK.6Check direction of rotation vacuumarator檢查真空粉碎泵的轉(zhuǎn)向.7Check direction of rot

24、ation discharge pump.檢查排出泵的轉(zhuǎn)向.8Start the vacuumarators.起動真空粉碎泵.9Ensure vacuum is created and maintained.確保真空建立并維持.10Test vacuumarator #1 & vacuumarator #2 & discharge pump, record data in table 2.0.試驗1/2號真空粉碎泵和排出泵，記錄在表2.0中。TEST VACUUM UNIT SYSTEM真空裝置系統(tǒng)試驗.1Continue running the Vacuumarator #1

25、連續(xù)運轉(zhuǎn)1號真空粉碎泵.2Isolate the section Isolating Valves from the accommodation for both Port and Starboard.關(guān)閉來自生活區(qū)左右舷的區(qū)域隔離閥.3Once vacuum is reached as per makers designed, shut the manifold discharge valves.當真空一達到制造廠的設(shè)定值，立即切斷總管排出閥.4Record the time and pressure in Table 2.1在表2.1中記錄時間和壓力.5Wait for 10mins an

26、d record the pressure dropped. The pressure should not drop less than 50% of the initial pressure.等待10分鐘并記錄壓力降。.6Re-build vacuum in the system.在系統(tǒng)中再建立真空。.7Isolate the Starboard Section Isolating Valves from accommodation.關(guān)閉來自生活區(qū)右舷區(qū)域隔離閥.8Repeat steps .3 to 6.2.2.5.重復(fù).3到6.2.2.5的步驟.9Repeat the above st

27、eps for Starboard Section black water line.對于右舷區(qū)域黑水管線重復(fù)以上步驟.10Test the Vacuumarator #2 by using above steps用上述方法進行2號真空粉碎泵的試驗BLACK WATER FLUSHING SYSTEM TESTING黑水沖洗系統(tǒng)試驗.1Informed personnel involve to start flushing water from the quarters water closets. Refer to Table 3.0.通知相關(guān)人員，住處廁所開始沖水且水應(yīng)到達真空裝置處。參考

28、表3.0。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 10 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK6.2.3.2Record the flow in Table 3.0記錄流量在表3.0中6.2.3.3Check the Vacuum Unit Level, make sure the vacuumarators cut-in/cut-out a

29、nd Auto-discharge Valve is working correctly.檢查真空裝置的真空度，確保真空粉碎泵的起/停，并檢查自動排放閥正確工作。6.2.3.4Ensure level switch from collection tank to sewage treatment unit operate properly.確保收集柜中的液位開關(guān)正確工作6.2.3.5Ensure the sewage treatment unit can operate well together with sewage collection tank. Ensure that the dis

30、charged quantity from the discharge pump is not greater than capacity of sewage treatment unit.確保污水處理裝置與污水收集柜一起能良好地工作，確保排出泵的排出量不大于污水處理裝置的處理能力6.2.3.6Open the valves to onshore connector, check discharge function.打開到國際通岸接頭的閥門，檢查排放功能。6.2.3.7Check the function of de-greasing unit.檢查廚房撇油器的功能。6.2.3.8Stopp

31、ed the process once all drainage had been tested.所有排放試驗完成之后，即停止處理。6.2.3.9Once test completed, informed all personnel involved to stand down.試驗完成后，通知相關(guān)人員可以離開。Note: After testing the Sewage Collecting Tank, Pump and Vacuum Unit should be cleaned.注意：污水儲存柜、泵及真空裝置在試驗完畢后內(nèi)部應(yīng)徹底清洗干凈，以利于設(shè)備存儲。Dalian Shipbuildi

32、ng Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 11 of 237.0 TEST DATA TABLE 調(diào)試記錄表 TABLE 1.0 SEWAGE COLLECTING UNIT VACUUM UNIT SPECIFICATION DATA 表1.0 污水收集裝置（真空裝置）規(guī)格數(shù)據(jù)Item項目Vocuumarator #1/21/2號真空粉碎泵Discharge Pump排出泵Maker制造廠Sverre

33、kvalsundSverre kvalsundType 型號25MBAHerborner Unipump 4/HK 50-1Capacity (GPM)排量26m3/hMotor Data電機數(shù)據(jù)Model型號MEZ 7BA 100L02VEM 100 L2Rating Power (KW)功率3.53.6Volts/Hz/Phase電壓/相位/頻率440/3/60440/3/60Rated Amps額定電流6.56.3Speed (RPM)轉(zhuǎn)速34563430Start Pressure (Bar)起動壓力Stop Pressure (Bar)停止壓力Dalian Shipbuilding

34、Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 12 of 23TABLE 2.0 TEST DATA FOR VACUUMARATOR #1 & #2 AND DISCHARGE PUMP表2.0 真空粉碎泵和排出泵試驗數(shù)據(jù)Item項目VACUUMARATOR#11號真空粉碎泵VACUUMARATOR#22號真空粉碎泵DISCHARGE PUMP排出泵Remarks備注Cold Insulation Res

35、istance冷態(tài)絕緣電阻Running Current運轉(zhuǎn)電流Working Voltage工作電壓Start Pressure起動壓力Stop Pressure停止壓力TABLE 2.1 VACUUM TEST DATA表2.1 真空試驗數(shù)據(jù)表Item項目Time Start開始時間Vacuum Pressure真空壓力Time Stop停止時間Vacuum Pressure真空壓力Inlet Manifold進口總管Port Quarters左舷居住區(qū)Starboard Quarters右舷居住區(qū)Dalian Shipbuilding Industry Co.,LtdDNS308-940

36、-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 13 of 23TABLE 3.0 BLACK WATER FLUSHING SYSTEM TESTING表3.0 黑水沖洗系統(tǒng)試驗DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收LEVEL 1 STARBOARD SECTION1層右舷區(qū)域Medical 2

37、 Men Room病房2人室·Water Closet廁所Hospital Head病房衛(wèi)生間·Water Closet廁所Head公廁·Urinal Bowl (1-4)小便池·Water Closet 1廁所·Water Closet 2廁所LEVEL 2 STARBOARD SECTION2層右舷區(qū)域2 Men Room no 12人室1號房間·Water Closet廁所2 Men Room no 22人室2號房間·Water Closet廁所Dalian Shipbuilding Industry Co.,LtdD

38、NS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 14 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 32人室3號房間·Water Closet廁所2 Men Room no 42人室4號房間·Water Closet廁所2 Men

39、 Room no 52人室5號房間·Water Closet廁所2 Men Room no 62人室6號房間·Water Closet廁所2 Men Room no 72人室7號房間·Water Closet廁所2 Men Room no 82人室8號房間·Water Closet廁所2 Men Room no 92人室9號房間·Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning proced

40、ure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 15 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 102人室10號房間·Water Closet廁所2 Men Room no 112人室11號房間·Water Closet廁所LEVEL 3 STARBOARD SECTION3層右舷區(qū)域2 Men Room no 12人室1號房間·

41、Water Closet廁所2 Men Room no 22人室2號房間·Water Closet廁所2 Men Room no32人室3號房間·Water Closet廁所2 Men Room no 42人室4號房間·Water Closet廁所2 Men Room no 52人室5號房間·Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2

42、000E-02/03Page 16 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 62人室6號房間·Water Closet廁所2 Men Room no 72人室7號房間·Water Closet廁所2 Men Room no 82人室8號房間·Water Closet廁所2 Men Room no 92人室9號房間·Water Closet廁所2 M

43、en Room no 102人室10號房間·Water Closet廁所LEVEL 3 PORT SECTION3層左舷區(qū)域2 Men Room no 12人室1號房間·Water Closet廁所2 Men Room no 22人室2號房間·Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 17 of 23DRAINAG

44、E FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 32人室3號房間·Water Closet廁所2 Men Room no 42人室4號房間·Water Closet廁所2 Men Room no 52人室5號房間·Water Closet廁所2 Men Room no 62人室6號房間·Water Closet廁所2 Men Room no 72人室7號房間·Water Closet廁所2 Men Room no 82人室8號房間·Water Closet廁所2 Men Room no 92人室9號房間·Water Closet廁所